ELECTROPERMANENT MILLING

Designer and manufacturer magnetic systems Universal for industry MAGNETIC APPLICATIONS THE MOST DEMANDING From unlocking the full potential of machine tools that that Mill or Grind steel surfaces with our magnetic workholding chucks, to using our magnetic Quick Mold change systems with high temperature capabilities. We excel in the precise magnetic clamping, lifting, and contactless handling of parts. Our expertise lies in seamlessly integrating magnetic systems into your industrial work flow, ensuring optimal performance. Additionally, we take pride in offering an extensive selection of magnetic...

QUALITY COMMITMENTS An unwavering commitment to product quality drives us to prioritize the careful selection and acquisition of raw materials. Your satisfaction is our top priority. All subcontracting purchases are checked throughout the production of the product. Our subcontractors are regularly audited. We are committed to guaranteeing reliable products of great precision allowing quality and economical production. CUSTOM SOLUTIONS At BRAILLON MAGNETICS, our dedicated research and development team focuses on delivering tailor-made solutions that perfectly suit our customers’ unique applications....

ELECTROPERMANENT CHUCKS FOR MILLING In 1963, Braillon Magnetics pioneered the revolutionary Electropermanent (EP) Magnetic Chuck, marking the inception of a technology that has continually evolved. Today, our EP technology boasts a remarkable range of robust and reliable magnetic chucks. The TURBOMILL magnetic chucks are crafted from a single ultra-resistant steel block, these chucks offer unparalleled rigidity and exceptional magnetic efficiency. The result is a stable chuck geometry, an extended lifespan, and a fully waterproof construction. Through relentless research, employing the latest...

Machine and slot mill, round steel bars. Use pole extensions for extra support. Slot milling with multiple tools. Use pole extensions, get full 5 side machining access. Face mill, edge mill and even through drill. Install magnetic chuck on tombstones, for horizontal machining centers and palletizing. Through drill and edge mill steel profiles. Clamp a vise to the magnet within seconds . Perfect for your non magnetic parts. A low-height magnetic field compensated system. Its impressive strength and effectiveness make it particularly suitable for handling rough and distorted parts with ease. Our...

TURBOMILL 18 Total demagnetization systems Utilizing a brief electrical impulse for magnetization and a series of alternating polarity electrical pulses for demagnetization, the Turbomill 18 ensures a thorough demagnetization of both the chuck and the part. TURBOMILL 18 1 Demagnetized state Pole Pitch MAGNET COILS The magnets are not polarized. Power sent to the coils creates a magnetic field. The magnetic field is maintained by the magnets. TURBOMILL 25 Compensated systems Magnetization and demagnetization using a single electrical impulse. The combination of short electric pulse magnets. The...

TURBOMILL 18 Ref. 10.31.18 Force by pole Acceptable top surface wear Power supply Magnetic field height Other sizes available on request High holding power / Heavy duty and waterproof construction TURBOMILL 25 Ref. 10.32.25 Force by pole Acceptable top surface wear Power supply Magnetic field height Other sizes available on request High holding power / Heavy duty construction TURBOMILL 40 B Ref. 10.32.40 Force by pole Acceptable top surface wear Power supply Magnetic field height Other sizes available on request High holding power / Heavy duty construction 7

TURBOMILL 50 SQ Magnetic flow concentration The BRAILLON MAGNETICS system stands out other electropermanent systems by its unique design that promotes the concentration of the magnetic flux. It allows to reach forces of attraction particularly high, which can go beyond 17kg/cm2. Resin airgaps Pole Pitch 50 mm steel 10 mm resin WORKPIECE FLUX CONCENTRATION Stainless steel airgaps Pole Pitch 50 mm steel 10 mm stainless steel NEODYMIUM MAGNET ALNICO MAGNET Resin airgaps Pole Pitch

Resin airgaps TURBOMILL 50 SQ1 - Ref. 10.33.50.SQ1 Force by pole Acceptable top surface wear Power supply Magnetic field height Stainless steel airgaps TURBOMILL 50 SQ3 - Ref. 10.33.50.SQ3 Force by pole Acceptable top surface wear Power supply Magnetic field height Other sizes available on request High holding power / Heavy duty construction / Waterproof construction Resin airgaps TURBOMILL 70 SQ - Ref. 10.33.70.SQ Force by pole Acceptable top surface wear Power supply Magnetic field height

FIXED AND MOBILE POLE EXTENSIONS FIXED POLE Available for TURBOMILL 40, 50 SQ and 70 SQ, the sliding poles enable quick and efficient “shimming” of the workpiece by automatically adjusting to the part imperfections. These sliding poles can accommodate workpiece deformations of up to 5 mm, while also elevating the piece to allow tool clearance on five sides. For optimal results, it’s essential to use the sliding poles in conjunction with three fixed mobile riser poles that establish the workpiece’s reference plane. Heavy duty & compact construction Both the sliding and fixed poles can be easily...

LONGITUDINAL RISER POLES Riser pole offer great utility, especially for small production series. This cost-effective solution elevates the workpiece, preventing any damage to the magnetic chuck’s surface caused by through drilling or milling. Enhance the chuck’s functionality by incorporating a network of air blowing holes on its surface. These strategically placed air holes enable seamless integration with your compressed air source, making part positioning on the tray remarkably effortless. Think of it as your own industrial air hockey table, no puck, just parts. For larger production series,...

CHUCK CONTROLS CONTROL UNIT AND REMOTE CONTROL DESIGNED AND MANUFACTURED 100% BY BRAILLON MAGNETICS CONTROL UNIT ENGINEERED FOR ELECTRO-PERMANENT AND ELECTROMAGNETIC CHUCKS BRAILLON MAGNETICS control units are the result of many years of research and experience. They make it possible to take full advantage of electro-permanent and electromagnetic technology with a proven reliability. MANAGEMENT OF MULTIPLE SIZE CHUCKS The same type of control unit can be configured in different ways in order to control magnetic chucks of different sizes, up to 4 different chucks. OPERATE DIFFERENT DESIGNS AND...