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Sensors and Controls

Sensors and Controls
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Sensors and Controls

Product catalog summary
Bourns Sensors and Controls Overview
Bourns, Inc. is a leader in the electronics industry, providing innovative solutions for over 50 years. The Sensors and Controls Division offers products like Precision Controls, Panel Controls, Encoders, and Custom Solutions, with a focus on quality and innovation.
Manufacturing and Quality Assurance
Most products are manufactured in Tijuana, Mexico, at an ISO/QS certified facility. The facility employs over 500 people and uses the Bourns Production System and Kaizen events to enhance production efficiency. The company follows the Six-Sigma Quality Program to ensure product reliability.
Technical and Customer Support
Bourns offers extensive technical support through global sales representatives and Field Application Engineers. The Quick Response Center in Tijuana handles customer inquiries and sample requests, supported by a vast distributor network aiming for 100% on-time delivery.
Potentiometers
Bourns provides a wide range of potentiometers, including Multiturn Precision and Commercial Grade. Selection considerations include element type (cermet, conductive plastic, carbon, wirewound, Hybritron®) and expected cycle life, each offering different advantages in stability, noise performance, and cost-effectiveness.
Element Technologies
  • Cermet Elements: Known for stability and noise performance, suitable for severe conditions.
  • Conductive Plastic Elements: Offer improved noise characteristics and rotational life.
  • Carbon Elements: Cost-effective for commercial applications.
  • Wirewound Elements: Provide excellent stability and linearity.
  • Hybritron® Elements: Combine benefits of wirewound and conductive plastic elements.
Mechanical Cycle Life
Precision Potentiometers can withstand 300,000 to 25,000,000 shaft revolutions, depending on the resistive element and wiper used.
Applications
Bourns potentiometers are used in sectors like transportation, medical, industrial controls, professional audio, and consumer electronics, known for their reliability and precision.
Encoders Overview
Encoders detect position changes and output digital signals. Bourns offers contacting and non-contacting encoders, suitable for position sensing and speed detection, eliminating the need for analog-to-digital conversion.
Types and Characteristics
Encoders are classified into contacting and non-contacting types, with non-contacting offering higher resolution and longer life. Output signals can be incremental or absolute, with absolute encoders retaining position information after power loss.
Customization and Value-Added Solutions
Bourns provides customization options for encoders, including cable harnesses, custom outputs, seals, and torque adjustments to meet specific application requirements.
Automotive Products
Bourns supplies electronic components for the automotive industry, offering sensors and controls known for performance and reliability, focusing on custom solutions for tier one and tier two customers.
Custom Solutions
Bourns specializes in custom solutions using technologies like thick film printing and non-contacting magnetic technology, offering components for automotive applications and integrated front panels.
Specifications and Load Ratings
The document details specifications for encoder models, focusing on load capacities, life expectancy, and static load ratings, with formulas for calculating recommended loading limits.
Moment of Inertia and Shaft Specifications
Instructions for calculating rotational inertia and shaft length modifiers are provided, with customization options for shafts available.
Shaft Torque and Interfacing
Torque specifications are crucial for applications, with interfacing techniques like flexible couplers and belt systems discussed to ensure accuracy and longevity.
Application Notes and Circuit Integration
The EN Series Optical Encoder can be used in applications like motor speed control, with typical interface circuits provided for integration with microprocessors.
Product Selection Guides
Detailed specifications for encoder models are provided, emphasizing flexibility and customization for different applications.
Technical Document Summary
  • Specifications and Definitions: Key terms like resolution, rheostat, rotational life, and running torque are defined.
  • Electrical Characteristics: Terms like tap, taper, temperature coefficient, and voltage divider are explained.
  • Contact Information: Worldwide sales offices and technical assistance contacts are listed.
  • Additional Information: Trademarks and contact details for technical assistance are provided.
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Catalog excerpts

Sensors and Controls-2

Index Bourns Sensors and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Potentiometers Selecting a Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Modication Capabilities and Value-Added Solutions . . . . . . . . . . . . . . . . .9 Array of Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Precision Multiturn Potentiometers Encoders Selecting an Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Modication Capabilities...

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Sensors and Controls-3

Introduction The Bourns Mission Our goal is to satisfy customers on a global basis while achieving sound growth with technological products of innovative design, superior quality and exceptional value. We commit ourselves to excellence, to the continuous improvement of our people, technologies, systems, products and services, to industry leadership and to the highest level of integrity. Bourns Corporate Bourns, Inc. has been providing reliable and innovative solutions to the electronics industry for over 50 years. With manufacturing facilities and customer support teams located throughout the...

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Sensors and Controls-4

Introduction Quick Response Center The “heart” of the Bourns Sensors and Controls operation located in Tijuana, Mexico, is the Quick Response Center (QRC). The QRC employs a technical base of engineers, technicians, and production personnel to process all customer inquiries and sample requests. Producing samples with modied features for application specic requirements in a relatively short time is the main focus of the QRC. By utilizing the sustaining engineering and fabrication departments, the QRC can modify parts produced to customer specications and coordinate sample fabrication in production...

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Sensors and Controls-5

Introduction Reliability Test Facility Once our engineering team has developed a product design, the Reliability Test Facility takes a major role to insure performance standards. The lab is equipped with specialized test equipment designed to run for thousands of hours, providing environmental, electrical and mechanical testing of potentiometers and encoders. Humidity, salt spray, rotational cycling, and exposure to high and low temperature extremes are just a few of the specialized tests performed on our products. In addition to testing nished products, our lab is set up to test individual piece...

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Sensors and Controls-6

Introduction Technical Support Trained sales representatives, account managers and distributor sales engineers are located conveniently around the world. Our Field Application Engineers (FAEs) are also strategically located to assist with technical support and to provide an interface between customer inquiries and our production facility. Our technical support team can provide you with solutions appropriately selected and precisely manufactured to satisfy your requirements for performance, cost and availability. Customer Service Bourns’ distributor network is the most extensive in the industry....

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Potentiometers Selecting a Potentiometer The Sensors and Controls Division has a potentiometer to t many of your applications. Whether you need a precision control with millions of rotational life cycles or a commercial potentiometer that ts in a hand-held radio, we have a product selection that is second to none. No other manufacturer offers a broader selection of potentiometers than Bourns Sensors and Controls. Types of potentiometers in the Sensors and Controls product line include: • Multiturn Precision • Single-Turn Precision • Panel Control • Commercial Grade Precision Potentiometers are...

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Sensors and Controls-9

Potentiometers Wirewound Element Technology Wirewound elements offer good stability, excellent linearity, low noise, high power capabilities and good operational life. Wirewound elements offer a wide range of resistance values up to 500 kΩ. One primary limitation of wirewound elements is the nite resolution steps, which result from the wiper moving from turn to turn perpendicular to the coil of wire. (These steps are distinct, sudden, repeatable changes in output.) Resolution improves as resistance values increase due to the manufacturing processes whereby smaller diameter wire and a higher number...

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Potentiometers Modification Capabilities and Value-Added Solutions The strength of Bourns Sensors and Controls product line lies in the customized or modied potentiometers to suit your application. A wide range of “value-added” potentiometer enhancements is also available to provide you with cost-effective solutions. We appreciate the opportunity to explore your application and provide potentiometers modied to meet your exact needs. Bourns’ capabilities to develop custom potentiometer solutions and modications include the following: Terminal Congurations Terminals can be customized. Hardware...

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Sensors and Controls-11

Potentiometers Special Tapers We can provide custom tapers on our nonwirewound panel controls and precision potentiometers. Front and Rear Ball Bearings Bourns offers additional ball bearing congurations not listed in our data sheets to accommodate unique applications with heavy shaft side load. This option is typically used with our 65xx and 66xx singleturn precision controls. Independent Linearity Our wirewound and single-turn precision potentiometers can be ordered with special linearity from 0.1 % to 2.0 %. Temperature Ratings Bourns offers special potentiometer congurations made to withstand...

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Potentiometers Array of Applications Bourns® potentiometers can be found in a broad array of applications and functions. For over 50 years, Bourns has provided technical leadership in the potentiometer market. Our engineering and design expertise have provided customers solutions to applications in the following areas: Medical State-of-the-art medical equipment requires a reliable electronic solution that will withstand the use and abuse of daily wear. Bourns® potentiometers, used as human interface controls, or sensors in non-critical life support applications are designed to outlast the equipment...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.