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BOURNS® TCS? TRANSIENT CURRENT SUPPRESSOR WHITE PAPER

BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER
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BOURNS® TCS? TRANSIENT CURRENT SUPPRESSOR WHITE PAPER

Product catalog summary
Introduction
The document introduces the Bourns® Transient Current Suppressor (TCS™), a circuit protection device designed for VDSL applications. It addresses the need to protect electronic equipment from electrical surges such as Electrostatic Discharge (ESD) and lightning, which are prevalent in modern communication systems.

Basic Operation of Voltage Limiting Devices
Transient Voltage Suppressor (TVS) diodes are used to absorb ESD energy by acting as high impedance under normal conditions and becoming conductive when surge voltage exceeds a preset limit, clamping the voltage.

Limitations of TVS Diodes
TVS diodes have internal resistance limitations, leading to high let-through energy during surges, which can expose sensitive electronics to high voltages and currents.

Impact of TVS Capacitance on Signal Integrity
High capacitance in TVS diodes can cause signal attenuation and harmonic distortion, affecting data rates in high-speed applications. Lower voltage TVS diodes are complex and costly to produce.

Bourns® TCS™: A New Approach
The TCS™ device improves protection by adding a current limiting stage in series with the protected device, acting as a low-value resistor under normal conditions and transitioning to a current limiting state during surges, reducing let-through energy by up to 90%.

Implementation and Characteristics
The TCS™ device is used with a voltage clamping device, allowing for a softer clamping characteristic. It limits transient currents, complementing the voltage limiting function of TVS diodes, and is ideal for high-speed data buses due to its low capacitance and fast response time.

Device Options
Various TCS™ device options are available, offering different resistance and current limits. Dual channel devices provide matched resistances and can be paralleled for lower resistance and higher current limits.

Conclusion
The TCS™ device, when used with a basic voltage clamping device, closely mimics an ideal clamping device, providing effective surge protection for modern electronic systems.

Complementary Characteristics of TVS Diodes and TCS™ Devices
TVS Diodes limit voltage and are connected in parallel, while TCS™ Devices limit current and are connected in series. TVS Diodes have high resistance below maximum voltage and low resistance above it, adding parallel capacitance. TCS™ Devices have low resistance below maximum current and high resistance above it, with negligible parallel capacitance.

Evaluation of VDSL Application
The document evaluates TCS™ Devices' effectiveness compared to TVS Diodes in VDSL applications. A test circuit shows that a single TVS Diode is often insufficient, necessitating additional clamping devices. TCS™ Devices provide superior protection by reducing peak current and voltage during surges.

Test Results
Figures illustrate performance differences, with TCS™ Devices showing significantly lower peak current and voltage, reducing the risk of damage to VDSL drivers.

Advantages of TCS™ Devices
  • Higher surge withstand capability compared to single-stage protection.
  • Allows use of lower cost, less robust interface devices.
  • Eliminates the need for low slope resistance TVS Diodes.
  • Reduces capacitance added to the line, preserving bandwidth.
  • Provides controlled and reduced stress levels during surges.


Conclusion
The Bourns® TCS™ Device offers superior protection and transmission performance for high-speed communication systems, outperforming conventional TVS Diode protection without compromising data rates.

References
Additional information about Bourns® products can be found at www.bourns.com.
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Catalog excerpts

BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-1

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications INTRODUCTION Bourns® TCS™ Devices Since the first electronic equipment was designed, engineers have had to deal with protecting their equipment against electrical surges, primarily Electrostatic Discharge (ESD) and lightning. Equipment interfaces can be exposed to a wide range of discharge events up to and including surges caused by lightning. Even with ESD-immune optical fibers transmitting data long distances, connection from the optical-electrical interface equipment to offices and residential buildings is still primarily through external conventional electrical cabling, exposing this equipment to high energy electrical surges. Modern electronics, in the quest for ever higher speed and lower cost, use ever denser IC technologies whose sensitivity to surges creates an increasingly difficult challenge for designers of electronic equipment. As technology advances, conventional circuit protection solutions have become less effective in protecting sensitive electronics from surges. Furthermore, these conventional solutions struggle to meet the signal integrity requirements for very high-speed transmissions. This white paper examines how the new Bourns® Transient Current Suppressor (TCS™) protection device can meet the surge protection and transmission performance challenges of modern communication systems.

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BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-2

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications LIMITATIONS OF THE TRANSIENT VOLTAGE SUPPRESSOR Basic Operation of a Voltage Limiting Device Bourns® TCS™ Devices Electronic protection devices have been developed to absorb ESD energy at the interface, and one of the most commonly used devices is a Transient Voltage Suppressor (TVS) diode. The basic operation of a TVS diode is very simple (see figure 1). Ideally, it has an electrical characteristic as shown in figure 2, whereby the device appears as high impedance to the interface in...

 Open the catalog to page 2
BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-3

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications LIMITATIONS OF THE TRANSIENT VOLTAGE SUPPRESSOR (Continued) 12 IDEAL CLAMP ACTUAL TVS DIODE (CDSOT23-SRV05-4) Bourns® TCS™ Devices PEAK SURGE CURRENT (A) Comparison between an Ideal 5 V TVS Diode Characteristic (Black Line) and an Actual TVS Diode (Model CDSOT23-SRV05-4) (Red Line) In practice, a TVS diode appears high resistance until the breakdown voltage of the junction is reached. Beyond that point, the diode junction supports current flow in the form of avalanche, Zener or punch-through...

 Open the catalog to page 3
BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-4

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications LIMITATIONS OF THE TRANSIENT VOLTAGE SUPPRESSOR (Continued) Surge Event with Typical Ideal TVS Diode Bourns® TCS™ Devices Protected Device Let-through Energy Surge Surge Absorbed Energy The Protected Device Experiences the Same High Voltage Transient as the TVS Diode The potentially high level of let-through energy under surge conditions can be a major problem when using conventional TVS diodes for the protection of sensitive electronics in harsh environments.

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BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-5

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications IMPACT OF TVS CAPACITANCE ON SIGNAL INTEGRITY Bourns® TCS™ Devices As data rates and transmission distances increase, a further consideration is the high frequency characteristics of the surge protection device during normal line use. High capacitance can cause unacceptable high frequency attenuation in the circuit, significantly limiting the capacity to drive high data rates. Junction capacitance is non-linear, and the dynamic capacitance variation with signal voltage can result in unacceptable...

 Open the catalog to page 5
BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-6

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications BOURNS® TCS™ TRANSIENT CURRENT SUPPRESSOR: A NEW APPROACH Bourns® TCS™ Devices The Transient Current Suppressor (TCS™) device is a new approach that significantly improves the level of protection when used in a two-stage configuration together with a voltage limiting device, in series with the protected signal line. The actual characteristics of the TCS™ device are shown in detail in figure 4. Normalized Current The problems inherent in achieving ideal TVS characteristics, in combination...

 Open the catalog to page 6
BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-7

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications BOURNS® TCS™ TRANSIENT CURRENT SUPPRESSOR: A NEW APPROACH (Continued) The TCS™ device configuration and circuit symbol are shown in figure 5. Bourns TCS Devices ® Normal Operation Protected Device Signal Bourns® TCS™ High-Speed Protector Very low resistance and insertion loss of TCS™ device barely affects the signal. Low capacitance, low cost diode clamp can be used, minimizing signal degradation. Surge Event with TCS™ Device Protected Device Very Low Let-through Energy Surge Surge Bourns®...

 Open the catalog to page 7
BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-8

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications BOURNS® TCS™ TRANSIENT CURRENT SUPPRESSOR: A NEW APPROACH (Continued) Bourns® TCS™ Devices When used in conjunction with a TCS™ device, the first stage clamp voltage level no longer needs to be critically chosen to match the protected device and its clamping characteristic may be much softer (resistive) than a single stage TVS diode would need to be. The voltage across the clamp voltage device can continue to rise, with the maximum limitation now being that the differential voltage developed...

 Open the catalog to page 8
BOURNS®  TCS?  TRANSIENT CURRENT SUPPRESSOR WHITE PAPER-9

BOURNS ® TCS ™ TRANSIENT CURRENT SUPPRESSOR WHITE PAPER A New Circuit Protection Device for VDSL Applications BOURNS® TCS™ TRANSIENT CURRENT SUPPRESSOR: A NEW APPROACH (Continued) Bourns® TCS™ Devices Several device options of resistance and current limit are available, and can be chosen for optimal cost and performance in the application: TCS™ Device Options Typical Current Limit (mA) The TCS™ device acts like a conventional linear low value resistor in series with the line, so there is no physical connection to ground for internal parasitic capacitance to occur. As with a resistor, the only...

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