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Product catalog summary
Overview: This technical catalog from Boston Gear provides comprehensive details on various industrial components, including bearings, couplings, shaft accessories, air preparation equipment, cylinders, valves, air motors, and accessories. It includes specifications, procedures, and product selection guides for these components.
Product Listings: The catalog features a wide range of products such as air filters, oil removal filters, regulators, lubricators, and valves. Each product is accompanied by detailed specifications, features, and ordering information.
Specifications: Detailed specifications are provided for each product, covering aspects like port sizes, maximum operating conditions, filter elements, materials, and options for manual or automatic drains.
Procedures and Recommendations: Recommendations for product use include the importance of air dryers to prevent water condensation and the use of service life indicators for maintenance.
Accessories and Repair Parts: Information on available accessories and repair parts is provided, including catalog numbers and item codes for ordering.
Key Features and Specifications:
  • Air Filters: Designed to remove liquid and solid contaminants, available in various sizes with options for automatic or manual drains.
  • Oil Removal Filters: High-efficiency coalescing elements remove particles down to 0.01 micron, with automatic drains and service life indicators.
  • Materials: Products are made from materials such as zinc, aluminum, polycarbonate, and neoprene, ensuring durability and performance under specified conditions.
Critical Information:
  • Operating Conditions: Products are designed to operate under specific pressure and temperature conditions, crucial for ensuring safety and efficiency.
  • Maintenance: Many products feature easy maintenance options, such as screw-on bowls and cleanable filter elements, to reduce downtime and extend service life.
Pressure Regulators:
  • Designed to reduce system pressure for efficient operation of air tools, featuring accurate response to flow, balanced valve design, and easy pressure adjustment with a locking knob.
  • Available in self-relieving and non-relieving models with specifications including main ports of 1/8" and 1/4" NPT, maximum inlet pressure of 300 PSIG, and temperature range of 0 to 150°F.
Lubricators:
  • Provide lubrication in compressed air systems, available in Standard and Micro-Lube styles with features like a flow sensor design for consistent oil/air ratio and a sight-feed dome for easy adjustment.
Filter/Regulators:
  • Combines filtration and pressure regulation in one unit, saving space, with features like a balanced valve design and non-rising adjusting knob.
Ordering Information: Products can be ordered by catalog number or item code, with options for different port sizes and configurations. Accessories and repair parts are available for each product type.
Filter-Regulator and Filter-Lubricator Combination Units: These units are categorized into various sizes with specific port sizes and catalog numbers, offering both automatic and manual options.
Disposable Cylinders: The E25 Series disposable cylinders feature stainless steel bodies and various bore sizes, with detailed material specifications and ordering information based on bore, stroke, and mounting combinations.
Valve Sizing and Cylinder Actuation: The document discusses the importance of cylinder speed over port size in determining valve size, providing simplified formulas for calculating the flow coefficient (Cv) under standard conditions.
Vane Air Motors: Features and benefits of Boston Air Motors are highlighted, including variable speed, suitability for hazardous locations, and low maintenance requirements.
Quick Exhaust Valves: Enhance system efficiency by allowing fast dumping of exhaust air, with specifications and dimensions for various models provided.
Flow Control and Needle Valves: Details on flow control valves with free reverse and needle valves are included, highlighting their construction materials and operating specifications.
Safety Warnings: The document emphasizes that the Filter/Regulator/Lubricators are intended for use in industrial compressed air systems only, warning against using them where pressure or temperature may exceed the maximum rated operating conditions.
Contact Information: Contact details for various divisions and locations of Boston Gear and its associated companies are provided, including phone numbers and addresses for application assistance and sales offices across the USA, Europe, and other regions.
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Catalog excerpts

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Boston Gear Electromagnetic Clutches and Brakes - USA V-Belt Drives, Synchronous Drives, Flexible Couplings, Variable Frequency AC Drives Enclosed and Open Gearing, Electrical and Mechanical P.T. Components, Precision Gearheads, Precision Couplings South Beloit, IL 815-389-3771 For application assistance: 1-800-825-9050 Electromagnetic Clutches and Brakes - Europe Precision Electric Coils and Electromagnetic Clutches and Brakes - USA Columbia City, IN 260-244-6183 Inertia Dynamics Spring Set Brakes; Power On and Wrap Spring Clutch/Brakes For assistance: 1-888-829-6637 Press #5 - Customer Service Press #7 - Mechanical Applications Press #8 - Electrinic Applications Wichita Clutch and Industrial Clutch Altra Industrial Motion Asia Pacific and Africa China Huco Dynatork Pneumatic and Oil Immersed Clutches and Brakes - USA Wichita Falls, TX 940-723-3400 Pneumatic Clutches and Brakes - Europe Precision Couplings and Air Motors Hertford, England +44 (0) 1992 501900 Ameridrives Couplings Gear Couplings, Mill Spindles, Universal Joints Twiflex Limited Caliper Brakes and Thrusters Bibby Transmissions Matrix International Disc, Gear, Grid Couplings, Overload Clutches Electromagnetic Clutches and Brakes, Pressure Operated Clutches and Brakes Formsprag Clutch Brechin, Scotland +44 (0) 1356 602000 U.S. 815-389-3771 Warner Linear Overrunning Clutches and Holdbacks Warren, MI 48089 586-758-5000 For application assistance: 1-800-927-3262 Linear Actuators and Guideways - USA Roller Ramp and Sprag Type Overrunning Clutches and Backstops Worm Gear and Helical Speed Reducers Marland Clutch Nuttall Gear and Delroyd Worm Gear Saftek Friction Non-asbestos Brake and Clutch Materials Stieber Clutch Overrunning Clutches and Holdbacks Boston Gear 14 Hayward Street • Quincy, MA 02171 617-328-3300 • Fax: 617-479-6238 www.bostongear.com BOSTON GEAR Bearings, Couplings and Shaft Accessories Warner Electric Air-Preparation, Cylinders, Valves Air Motors and Access

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PRODUCT SELECTION / REFERENCE GUIDE Air Filters Filter / Regulators (Piggy-Back) Combination Assemblies Differential Pressure Indicator Pressure Gauges Relief Valves Shut-Off Valves Cylinder Accessories EK Series Directional Control Valves Pages 65-83 Fluid Power Catalog

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PRODUCT SELECTION / REFERENCE GUIDE Air Motors Actuators (Rotary) Pages 84-86 Quick Exhaust Valves Check Valves Shut-Off Valves Shuttle Valves Slide Valves Breather Vents Speed Control Mufflers Coalescing Muffler Exhaust Mufflers Inline Filters Recoiling Nylon Hose Push-On Fittings Blow Guns Quick Disconnect Fittings Needle Valves Flow Control Valves Fluid Power Catalog

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Table of Contents Page Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7 Oil Removal Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12 Lubricators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15 Filter / Regulators (Piggyback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18 Pressure Gauges . . . . . . . . . . . . ....

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Boston Gear's Air Filters are designed for general applications in compressed air systems where effective filtration and removal of solid water particles and impurities are required. Order filters with an automatic drain when the filter will be installed in an inaccessible area and when large quantities of water are present. Water vapor will pass through these filters and could condense into liquid form downstream as the air temperature drops. An air dryer would be required if water condensation could have a detrimental effect on the application. FEATURES • Removes liquid and solid contaminants...

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Specifications Port Sizes - 1/4", 3/8" and 1/2" PTF Maximum Operating Conditions - 250 PSIG, 175°F *Flow obtained at 100 PSIG inlet pressure and 5 PSID pressure drop using standard element. ACCESSORIES / REPAIR PARTS, PAGE 7 Filter Element Standard - 40 Micron Optional - 5, 25 Micron Bowl - 1.9 Oz. Metal with Liquid Level Indicator Lens Drain - Manual - 7/16-24 UNS male thread Automatic - 1/8 PTF connection Materials Body - Aluminum Bowl - Aluminum Filter Element - Sintered Polypropylene Elastomers - Neoprene and Nitrile Liquid Level Indicator Lens - Transparent Nylon ORDER BY CATALOG NUMBER...

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Jumbo Models Specifications Port Sizes - 3/4", 1", 1-1/4" and 1-1/2" PTF Maximum Operating Conditions - 250 PSIG, 175°F Filter Element Standard - 40 Micron Optional - 5 and 25 Micron Bowl - 1 Qt. metal with sight glass Drain - Manual or Automatic with 1/8" NPTF connection Materials Body - Aluminum Bowl - Aluminum with Pyrex Sight Glass Filter Element 5, 25 and 50 Micron - Sintered Bronze 75 Micron - Monel Screen Elastomers - Neoprene and Nitrile MOUNTING BRACKET ORDER BY CATALOG NUMBER OR ITEM CODE BOSTON GEAR Fluid Power Catalog 7

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Boston Gear's oil removal (coalescing) filters are used in compressed air systems to provide an extremely clean air supply virtually free of oil aerosols. Unwanted oil is often introduced into compressed air systems by the lubricating oil in the air compressor. Typical applications include paint spraying, pneumatic control instrumentation, printing and paper separation and protection of air bearings and fluidic instrumentation. Oil removal filters are supplied with an automatic drain and a service life indicator as standard features. The service life indicator provides visual indication of the...

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FIGURE A FIGURE B FIGURE C FIGURE D ORDER BY CATALOG NUMBER OR ITEM CODE BOSTON GEAR3 Fluid Power Catalog 9

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Boston Gear's pressure regulators are used in compressed air systems to reduce system pressure to a level which can be used to efficiently operate air tools and other air operated equipment. These regulators maintain the reduced pressure at a constant level despite the changes in the inlet pressure and changes in downstream flow requirements. All regulators are relieving which allow the outlet pressure to be reduced even though the system is dead-ended. Nonrelieving models are available. FEATURES • Accurate and quick response to flow. • Two full flow gauge ports. • Balanced valve minimizes the...

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Archived catalogs

  1. Gear Catalog

    172  Pages

  2. Huco Air Motors

    28  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.