Gear Catalog

Gear Catalog
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Gear Catalog

Product catalog summary
Overview: The document is a comprehensive catalog from Boston Gear, detailing their range of gears, couplings, and shaft accessories. It includes product specifications, application guidance, and contact information for various global offices.
Main Sections:
  • Product Descriptions: Detailed descriptions of various products including spur gears, helical gears, miter and bevel gears, worms and worm gears, and shaft accessories. Each section provides specifications such as material, pressure angle, and application suitability.
  • Engineering Information: This section provides technical data and guidance on gear selection, including diametrical pitch, face width, and torque ratings. It also includes terms and conditions for product use.
  • Additional Products: Information on other products available from Altra Industrial Motion, such as linear actuators, electrical products, clutches and brakes, and precision couplings.
  • Contact Information: Lists contact details for Boston Gear and its associated companies worldwide, providing phone numbers and addresses for customer service and application assistance.
Key Features:
  • CAD Drawings: The catalog highlights the availability of free downloadable CAD drawings for over 84,000 products, aiding design and manufacturing engineers.
  • Reducer Express Program: A guarantee of same-day or next-business-day shipment for orders, emphasizing Boston Gear's commitment to quick delivery.
  • Innovative Products: The catalog mentions several patented designs and innovative features in their gearheads and other products, showcasing Boston Gear's leadership in power transmission technology.
Conclusion: Boston Gear offers a wide range of high-quality power transmission products with extensive support and resources for engineers. Their catalog serves as a valuable tool for selecting the right components for various industrial applications.
Specifications:
The document provides detailed specifications for various types of gears including spur, helical, miter, bevel, and worm gears. It outlines the diametral pitch range, pressure angles, and materials used such as steel, brass, and non-metallic options. The document also specifies the configurations available, such as spur, rack, pinion wire, and internal gears, with a focus on load carrying capacity and operational smoothness.

Procedures:
The document includes selection procedures for gears, detailing the process for choosing the appropriate gear based on application requirements. It also covers stock product alterations, such as reducing face width, hub projection, and adding keyways or tapped holes.

Standards and Norms:
Boston Gear products adhere to AGMA specifications for basic tooth form, ensuring quality and reliability. The document emphasizes the importance of standardized diametral pitch systems and pressure angles for consistent performance.

Recommendations:
Recommendations are provided for selecting gears with higher load capacities and smoother operation, such as choosing 20° pressure angle gears for higher load applications. The document also suggests using helical gears for improved tooth strength and load capacity.

Key Data from Tables and Charts:
The document includes tables listing gear dimensions, tolerances, and catalog numbers for easy reference. It highlights the importance of selecting the correct pitch diameter and pressure angle for optimal performance.

Manufacturing and Quality Assurance:
Boston Gear emphasizes its commitment to quality through in-house manufacturing and a Total Quality Awareness System. The document describes the use of advanced manufacturing technologies and quality control measures to ensure product excellence.

Customer Service and Availability:
The document outlines Boston Gear's customer service approach, including a network of authorized distributors and a central distribution center for efficient product availability and shipping. It highlights the company's ability to provide customized solutions and quick turnaround times for stock alterations.

Conclusion:
Boston Gear positions itself as a leader in the power transmission industry, offering a wide range of high-quality, reliable gear products. The document underscores the company's dedication to innovation, customer service, and continuous improvement.
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Catalog excerpts

Gear Catalog-1

WAR_15 COVER:WE5941 Open Gear Cover 6/8/07 8:35 AM Page 1 Warner Electric TB Woods Boston Gear Altra Industrial Motion -Asia Pacific and Africa > BOSTON GEAR Gears, Couplings and Shaft Accessories Electromagnetic Clutches and Brakes - USA V-Belt Drives, Synchronous Drives,Flexible Couplings, Variable Frequency AC Drives Enclosed and Open Gearing, Electrical and Mechanical P.T. Components China852 2615 9313Taiwan886 2 2577 8156Singapore65 487 4464Thailand66 2 322 5527Australia612 9894 0133S. Africa27 11 918 4270 South Beloit, IL815-389-3771 Chambersburg, PA717-264-7161 Charlotte, NC704-688-7300 > For application assistance:1-800-825-9050 For assistance:1-888-829-6637 Press #5 ҖCustomer Service For customer service:1-800-825-6544For application assistance:1-800-816-5608 Electromagnetic Clutches and Brakes - Europe Press #7 Mechanical ApplicationsPress #8 ֖Electronic Applications St Barthelemy dAnjou, France+33 (0)2 41 21 24 24 Huco Dynatork > For sales office:+33 (0)2 41 21 24 76 Wichita Clutch and Industrial Clutch > Precision Couplings and Air Motors Precision Electric Coils andElectromagnetic Clutches and Brakes - USA Pneumatic and Oil ImmersedClutches and Brakes - USA Hertford, England+44 (0) 1992 501900U.S. 800-825-6544 Wichita Falls, TX940-723-3400 Columbia City, IN260-244-6183 > Pneumatic Clutches and Brakes - Europe Ameridrives Couplings Inertia Dynamics Bedford, England +44 (0)1234 350311 > Gear Couplings, Mill Spindles,Universal Joints Spring Set Brakes; Power On andWrap Spring Clutch/Brakes Erie, PA 814-480-5000 Torrington, CT 860-482-4444 Twiflex Limited > Caliper Brakes and Thrusters Bibby Transmissions Matrix International Twickenham, England +44 (0) 20 8894 1161 > Disc, Gear, Grid Couplings, Overload Clutches Electromagnetic Clutches and Brakes, Pressure Operated Clutches and Brakes Formsprag Clutch Dewsbury, England +44 (0) 1924 460801 Brechin, Scotland +44 (0) 1356 602000U.S. 815-389-3771 > Overrunning Clutches and Holdbacks Nuttall Gear andDelroyd Worm Gear Warren, MI 586-758-5000 > Worm Gear and Helical Speed Reducers For application assistance:1-800-927-3262 Warner Linear Niagara Falls, NY 716-298-4100 > Linear Actuators and Guideways - USA Marland Clutch Belvidere, IL 815-547-1106 > Roller Ramp and Sprag Type Overrunning Clutches and Backstops Saftek Friction > Non-asbestos Brake and ClutchMaterials For application assistance:1-800-825-9050 Burr Ridge, IL630-455-1752 Telford, England +44 (0) 1952 581122 Stieber Clutch > Overrunning Clutches and Holdbacks Heidelberg, Germany +49 (0)6221 30 47 0 > Boston Gear 14 Hayward Street Quincy, MA 02171617-328-3300 Fax: 617-479-6238www.bostongear.com > P-1482-BG 50116 5/07 Printed in USA size="-1">

 Open the catalog to page 1
Gear Catalog-75

Boston stock miter and bevel gears are designed for transmission of powerand/or motion between intersecting shafts at a right angle (90). Miter gears are+a special type of bevel gear designed to operate as pairs being identical in num/+ber of teeth and pitch (1 to 1 ratio only). Other Boston stock bevel gear sets are+available with ratios from 1/1/2:1 to 6:1.All Boston standard stock bevels and miters are manufactured with a 20а pres/sure angle. These bevel gears are made in accordance with AGMA specifica/+tions for a long and short addendum system for gears and pinions, which serves+to reduce...

 Open the catalog to page 75
Gear Catalog-92

TABLE 1 Service FactorOperating Conditions 0.8Uniformnot more than 15 minutes in 2 hours.1.0Moderate Shockחnot more than 15 minutes in 2 hours. Uniformnot more than 10 hours per day.1.25Moderate Shockחnot more than 10 hours per day. Uniformmore than 10 hours per day.1.50Heavy Shockחnot more than 15 minutes in 2 hours. Moderate Shockmore than 10 hours per day. 1.75Heavy Shockחnot more than 10 hours per day.2.0Heavy Shockmore than 10 hours per day. > Heavy shock loads and/or severe wear conditions may require the use of higherservice factors. Consultation with factory is recommended in these applications....

 Open the catalog to page 92
Gear Catalog-172

WAR_15 COVER:WE5941 Open Gear Cover 6/8/07 8:35 AM Page 1 Warner Electric TB Woods Boston Gear Altra Industrial Motion -Asia Pacific and Africa > BOSTON GEAR Gears, Couplings and Shaft Accessories Electromagnetic Clutches and Brakes - USA V-Belt Drives, Synchronous Drives,Flexible Couplings, Variable Frequency AC Drives Enclosed and Open Gearing, Electrical and Mechanical P.T. Components China852 2615 9313Taiwan886 2 2577 8156Singapore65 487 4464Thailand66 2 322 5527Australia612 9894 0133S. Africa27 11 918 4270 South Beloit, IL815-389-3771 Chambersburg, PA717-264-7161 Charlotte, NC704-688-7300...

 Open the catalog to page 172

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