2000R

2000R
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2000R

Product catalog summary
Introduction
The document introduces the Series 2000R Right Angle Helical Bevel Gear Drives and Gear Motors by Boston Gear, highlighting their suitability for harsh washdown applications in industries such as food processing and material handling.
Specifications and Features
The Series 2000R offers high torque performance, design flexibility, and easy installation. Key features include high torque ratings per AGMA standards, various shaft options, unique mounting registers, keyless tapered bushings, and low maintenance with automatic wear debris entrapment and synthetic lubrication.
Applications
These gear drives are ideal for applications like cheese slicers, dairy and bakery mixers, meat processing, bottling lines, unit conveyors, and palletizers.
Energy Efficiency
The gear motors are energy-efficient, meeting or exceeding EISA 2007 requirements and are compatible with Variable Frequency Drives (VFDs).
Ordering Information
Details include exterior and style options, lubrication types, mounting positions, and input options (NEMA and IEC).
Selection Tables
Tables provide configurations for input horsepower and output speed, detailing output torque ratings and safety factors.
Conclusion
The Series 2000R gear drives and motors serve as dimensional drop-in replacements for SEW Eurodrive™ KA Series products, offering superior engineering and reliable performance.
Assembly Types and Components
Various assembly types and components are outlined, including kits with parts like N1, K1, and key sizes. Dimensions are listed in inches and millimeters.
Installation Hardware
Installation hardware is provided with kit part numbers from 2030R-11K to 2090R-11K, with dimensions in inches and millimeters.
Torque Arm Details
Specifications for torque arms include size, degrees of rotation, and lengths for models like RF2033R-TG/J and RF2093R-TG/J.
Mounting Details
Mounting details for the RF2000R series torque arm include dimensions and part numbers for different kits.
Installation Aids and Paint Options
Guidelines for mounting registers and tapered adaptors are provided, along with paint options like Two-Tuff Bost-Kleen™ and Stainless Bost-Kleen™, which are USDA approved.
Lubrication
The recommended lubricant is Klubersynth GH6-460, with specified operating temperature ranges and relubrication intervals. Details on oil plug and vent plug locations and lube capacity are included.
Contact Information
Contact details for Boston Gear and Altra Industrial Motion divisions are provided, including phone numbers and locations for customer service and application assistance.
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Catalog excerpts

2000R-1

Series 2000R Right Angle Helical Bevel Gear Drives & Gear Motors ing Offer eel nded inless St pa Ex ta Steel des S Inclu R Stainless ow 000 down SSRF2 arsh Wash H for ations Applic

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2000R-2

Altra Industrial Motion Introducing new gearing solutions from Boston Gear This well recognized Altra Industrial Motion brand has utilized its gearing expertise to offer the innovative Series 2000 product line. Boston Gear products have a reputation for superior engineering, quality manufacturing and reliable performance. As an industry leader, we have extensive experience and application knowledge in industries including material handling, food processing, packaging, bottling, and metals. For more information about Series 2000 Gear Drives or Gear Motors call: Gear oston ical l see B Also s 2000...

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2000R-3

C-Face and Projecting Input Shaft Unique rounded housing surfaces for easier cleaning Unique Two-Tuff premium acrylic paint (standard) Washdown epoxy paint (optional) Stainless Steel Housing NE (optional for sizes 2043R & 2063R C-Face only) Energy Efficient Design With efficiency of 98% per gear mesh, Series 2000 helical bevel reducers are ideal for use in applications with: - continuous or high duty cycle operations - high-ratio reduction - limited access applications where long life is a necessity Optional unique keyless tapered bushing provides longer life and faster installation Stainless...

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2000R-4

2000 Series Integral Gear Motors Ordering Information Example: GH1-2043RF35WG1P22 GH Ratio X.X for ratios lower than 10:1 XXX for ratios higher than 10:1 Conduit Positions Exterior Blank Two-Tuff Style Integral Gear Motor - 1/3 HP Integral Gear Motor - 1/2 HP Integral Gear Motor - 3/4 HP Integral Gear Motor - 1 HP Integral Gear Motor - 1.5 HP Integral Gear Motor - 2 HP Integral Gear Motor - 3 HP Integral Gear Motor - 5 HP Integral Gear Motor - 7.5 HP Integral Gear Motor - 10 HP Integral Gear Motor - 15 HP Nominal Bore Diameter Bore Code Decimal Size Chart 2: Hollow Bore Codes – Metric Sizes S...

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2000R-5

2000 Series C-Face and Projecting Input Ordering Information Example: SBKRF2043R40KB7HS1P22 Cast Iron Models (Painted) 40 K B7 HS Output Shaft Assembly G Customer Mount on Left GS Customer Mount on Left - Stainless H Customer Mount on Either Side HS Customer Mount on Either Side - Stainless J Customer Mount on Right Side JS Customer Mount on Right Side - Stainless Ratio X.X for ratios lower than 10:1 XXX for ratios higher than 10:1 Lube W High efficiency K Food Grade Style Blank Projecting Input Shaft RF C'Face Input Base Blank None T Torque Arm F OP Flange Exterior Blank Two-Tuff BK Bost-Kleen...

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2000R-6

2000 Series Integral Gear Motors Selection Tables Input HP Output Speed (1750 rpm Input) Actual Ratio Output Torque Rating (lbf-in) Safety Factor Model Number Prefix Output Speed (1750 rpm Input) Actual Ratio Output Torque Rating (lbf-in) Safety Factor Model Number Prefix Ratings Based on AGMA Standards (using GH6-460 oil)

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2000R-7

2000 Series Integral Gear Motors Selection Tables Input HP Output Speed (1750 rpm Input) Actual Ratio Output Torque Rating (lbf-in) Safety Factor Output Speed (1750 rpm Input) Actual Ratio Output Torque Rating (lbf-in) Safety Factor

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2000R-8

2000 Series Integral Gear Motors Selection Tables Input HP Output Speed (1750 rpm Input) Actual Ratio Output Torque Rating (lbf-in) Safety Factor Output Speed (1750 rpm Input) Actual Ratio Output Torque Rating (lbf-in) Safety Factor Ratings Based on AGMA Standards (using GH6-460 oil)

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2000R-9

2000 Series Integral Gear Motors Selection Tables Consult Factory for Ratio and Motor HP combinations not shown above. Consult Factory for Motor HP above 15 HP

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2000R-10

2000 Series C-Face Drives Selection Tables Output Speed (1750 rpm Input) n Available Options Actual Ratio Ratio used in Part No. Output Torque Rating (lbf-in) NEMA C-Face Input B5 Ratings based on AGMA Standards

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2000R-11

2000 Series C-Face Drives n Available Options Model No. Selection Tables Output Speed (1750 rpm Input) Actual Ratio Ratio used in Part No. Output Torque Rating (lbf-in) NEMA C-Face Input B5 Ratings based on AGMA Standards P-7077-BG

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2000R-12

G-2000R Series Integral Gear Motors Mounting Details Shown with Hollow Output Shaft Option T Threaded Holes on Ø BC1 (as shown in Detail A) W N Refer to p.20 for Hollow Shaft Details Side shown matches DETAIL A. Opposite side would have mirror image. Dimensions in inches (mm) MODEL NO. Note: Refer to page 18 for shaft detail.

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2000R-13

G-2000R Series Integral Gear Motors Gear Motor Details Shown with Hollow Output Shaft Option Conduit Box Locations POSITION 1 Motor Specifications Enclosure TEFC Voltage 208-230/460 VAC Phase 3 Frequency 50/60 Hz No. of Poles 4 Body Rolled Steel Encl. Rating Class I, Div 2, Grps B/C/D/T3C IP55 Seal features V-ring seals (both endshields) Insulation Class F Winding Class B RPM 1800 Duty Continuous, 40C ambient Service Factor 1.15 Supports Ball bearings Drive usage NEMA MGI Part 31 rated for use with VFD 2:1 CT and 10:1 VT Compliance EISA 2007, UR, CSA, CE Dimensions in inches (mm) MODEL SIZE

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2000R-14

RF2000R Series C-Face Input Mounting Details (Shown with Hollow Output Shaft Option) T Threaded Holes on Ø BC1 (as shown in Detail A) Refer to p.20 for Hollow Shaft Details Side shown matches Detail A. Opposite side would have mirror image. Dimensions in inches (mm) CATALOG NO.

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2000R-15

RF2000R Series NEMA C-Face Input Motor Flange and Coupling Details (Shown with Hollow Output Shaft Option)

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2000R-16

ling lied) 2000 Series IEC C-Face Input Motor Flange and Coupling Details (Shown with Hollow Output DETAILS IEC FLANGE AND COUPLING Shaft Option) AJ IEC FLANGE AND COUPLING DETAILS AK2 IEC MOTOR FLANGE ACCOMODATES B5-TYPE MOUNTING 3 Jaw Coupling ZC BF Series (supplied) DETAIL Dimensions inBmm CATALOG NO. 3 Jaw Coupling BF Series (supplied) FRAME SIZE

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2000R-17

2000 Series Projecting Input Projecting Input Shaft Details (Shown with Hollow Output Shaft Option) D2 A2 B2 Key Size Dimensions in inches SIZE SHAFT SIZE SHAFT SIZE

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2000R-18

2000 Series Gear Motor and Gear Drive – Output Options Projecting Solid Output Shaft Details C5 G ASSEMBLY TYPE G SHOWN ABOVE SHAFT STYLES SINGLE PROJECTING OUTPUT SHAFT (G/J) DOUBLE PROJECTING OUTPUT SHAFT (H) Dimensions in inches SIZE

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Archived catalogs

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.