ErgoCut
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Catalog excerpts

ErgoCut - 1

ErgoCut The plasma machine with laser-like part quality Moveable support table Machine Control The support table is mounted to rollers and it is possible move it to the left and right out of the machine working area by CNC control. This makes loading and unloading of the table very easy as well as making the cleaning procedure very simple. As an optional feature we are able to offer the possibility of an exchangeable second table for even more efficient loading and unloading Price on request. Features The machine is equipped with a control designed especially for plasma machines. With this control, it is possible to have the shortest possible production times, even for single work pieces. • 17 “ Touch screen with oversized operators directory and colour graphic • PC based control with 4 GB Memory + 960 MB Ram • both axes move simultaneous, with optional priority for either axis • Absolute measuring system (calibration not required) • USB port or network for program storage Movable suction and waste container The ErgoCut is manufactured with a stable, rigid portal design and equipped with a sophisticated linear guide system as well as a 5 axis CNC control system. Dynamic drives ensure positioning speeds of up to 30 meters/minute, with a guaranteed positioning accuracy of +/- 0.1mm. The cutting head speed can be adjusted from10 to 8,000 mm/min, and therefore can be optimally adapted to the material to be cut and its thickness. The Kjellberg system HiFocus 160i, which has proven itself time and again in industrial use is used as the plasma source. The Hypertherm HyPerformance plasma system is also available as standard equipment. The Kjellberg- and also the Hypertherm - systems have been successfully utilized in the Boschert CombiCut combination punch machines for many years and are distinguished by an outstanding cost/benefit ratio as well as reproducible cutting quality with regard to contour accuracy and edge surfaces. Productivity, Quality, Flexibility: decisive in the competition With the introduction of the HiFocus technology in the year 2000, the world of plasma cutting saw a new dimension of productivity, quality and variety of application, all based on the well-accepted FineFocus technology. The exceptional quality of the cutting surfaces is characterized by dross free cuts, the fine tolerance of the cut angle and straightness of cut, as well as smoothness of the cut edge and a positioning tolerance of +/- 0.2 mm. In addition, repeatability is 0.03 mm and is based on the technology of the HiFocus system, which is known world-wide. • Automatic movement of the suction container with the position of the cutting head. this was in the previous paragraph – do you want it two time? No sectionalized table required. The machine is equipped with a self-cleaning suction container. Small parts may fall into the suction container during cutting operation. After the program is finished, the container moves automatically to the unloading position where parts are deposited in a predetermined bin. Compact Design With high-precision bearings Import from DXF- and DWG files • DXF/DWG import features automatic recognition and correction of errors • Automatic recognition of internal and external contours • Automatic placement of lead-in flags • Mark, sign and cut true-type text • Auto Clean The machine is equipped with self-cleaning suction container. • • Fully automated nesting of a single part • Optimal material usage Easy Programming Thank to a sophisticated software with touch screen control you get the part ready in a few steps. • Automatic Parquet Nesting Smoke Free An ingenious ventilation system in combination with a high performance filtering unit provides for clean air in your workshop. Soft-Switch Inverter Technology Technological flexibility, achievable cutting quality and availability of the cutting system depend extensively on the coordination between power source and plasma cutting torch. Furthermore the productivity is influenced significantly by the configuration of the power source. Primary-switched electronic power sources offer optimal possibilities for realising those demands. For this reason the inverter power source HiFocus 160i was developed, having the favourable working range of 4 to 160 A. Further advantages are: • Superior cutting quality due to flexible adaption of the process sequence to the cutting job • Optimized cutting process by fast control of the cutting current, high dynamic response at small contours and reduced run-in path, corner signal, etc. • Longetivity of consumables by controlled current rampup and ramp-down during the start and stop sequence and at piercing as well • Rapid operation start because of extremely fast transition from pilot arc to main arc • Small components, therefore low weight • Improved energy balance due to minimized switching losses • Independent of mains fluctuations • All cutting parameters controllable by serial interface; serial data transfer to PC for diagnostic purposes Sheet Data Base • Choose a sheet by material and thickness to automatically lay in the machine settings • Save offcuts with internal holes or as an offcut grid • Quantity and quality of your materials at a glance • Speeds, contour offsets and other data defined by rules, and output to the postprocessor Automatic True-Shape Nesting • • • • Fully automated true-shape nesting to any sheet Clear display of the number of parts nested on each sheet Enter the required number of parts for immediate results Expansive options for combining of cutting directions and sorting sequences Sketcher - Optional Modul • 2D-CAD starter modul BOSCHERT

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ErgoCut - 2

BOSCHERT Technical Data Working Range ErgoCut 3015 1530 x 3030 mm ErgoCut 4020 2030 x 4030 mm ErgoCut 6020 2030 x 6030 mm Performance Plasma (Kjellberg 160i) Marking Cutting range (dependent upon material) 160 A 5-8 A 0,5 mm to 50 mm a b c d Speeds Plasma gases Plasma gas 30 m/min from 200 – 8000 mm/min oxygen, air, argon, nitrogen, hydrogen and mixtures argon oxygen, air, nitrogen and mixtures Marking gas Swirl gas Space requirement and weights 1 More elements of the ErgoCut: (Sizes are only for ErgoCut 3015) Lengths Depth Height Weight 4408 mm 2240 mm 1500 mm 3000 kg Electrical values...

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