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COMBICUT

COMBICUT

COMBICUT

Product catalog summary
Introduction
The document introduces Boschert's advancements in plasma cutting, punching, and forming technologies, emphasizing productivity, quality, and flexibility. The HiFocus technology, introduced in 2000, enhances these aspects significantly.

Specifications
The HiFocus system offers exceptional cutting quality with dross-free cuts, fine tolerance, and smooth edges. It boasts a positioning tolerance of +/- 0.2 mm and repeatability of 0.03 mm. The Combicut machines have various working ranges and performance capabilities, including a plasma power of 160 A and a maximum sheet thickness of 12 mm.

Technological Features
The Combicut machines integrate multiple technologies, including forming, marking, and punching tools. The Revotool allows for heavy-duty operations with multiple tool configurations. The separate machine frame ensures vibration-free operation.

Combination of Technologies
In collaboration with Kjellberg, Boschert developed a cost-effective alternative to punch/laser machines, leveraging fine plasma technology for high-quality cuts on thin gauge sheet metal.

Intelligent Flexibility
The Boschert Combicut machines, including EccoLine, TWIN, and TRI, can be equipped with plasma, offering versatility to meet diverse customer needs.

Soft-Switch Inverter Technology
The HiFocus 160i inverter power source provides superior cutting quality and optimized processes. It features rapid operation start, longevity of consumables, and improved energy balance.

Performance and Tools
The Combicut machines offer high positioning speeds and stroke rates for punching and marking. They support Trumpf tools with a maximum punching diameter of 105 mm and quick tool changing capabilities.

Process Stability and Reliability
The cutting process remains stable under various conditions, including foil-coated or soiled surfaces. A quick-change torch and effective vacuum extraction system enhance operational efficiency.

Additional Features
Automatic removal of small parts and programmable chutes for plasma and punching parts are included. Tapping and drilling are available as options.

Conclusion
Boschert's Combicut machines combine advanced plasma cutting, punching, and forming technologies to deliver high-quality, flexible, and efficient manufacturing solutions.
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Catalog excerpts

COMBICUT-1

Plasma Cutting, Punching and Forming Soft-Switch Inverter Technology More elements of Combicut Technological flexibility, achievable cutting quality and availability of the cutting system depend extensively on the coordination between power source and plasma cutting torch. Furthermore the productivity is influenced significantly by the configuration of the power source. Combination of Technologies In a joint effort with the fine plasma technology firm of Kjellberg, Boschert has developed a cost-effective alternative to combination punch/laser machines. Because of the advances in the fine plasma technology in recent years, it is now possible to cut even thin gauge sheet metal with very high quality. Forming Tool Forming of all types (e.g. louvering, knock-outs, extrusions). Intelligent Flexibility Primary-switched electronic power sources offer optimal possibilities for realising those demands. For this reason the inverter power source HiFocus 160i was developed, having the favourable working range of 4 to 160 A. Producing complex inside and outside contours quickly at high quality is possible now also with Plasma. Forming, offsetting, producing tongues, beads and even threads are the special domain of punching. The Boschert Combicut unites the strength of all processes in one machine. Productivity, Quality, Flexibility: decisive in the competition With the introduction of the HiFocus technology in the year 2000, the world of plasma cutting saw a new dimension of productivity, quality and variety of application, all based on the well-accepted FineFocus technology. The exceptional quality of the cutting surfaces is characterized by dross free cuts, the fine tolerance of the cut angle and straightness of cut, as well as smoothness of the cut edge and a positioning tolerance of +/- 0.2 mm. In addition, repeatability is 0.03 mm and is based on the technology of the HiFocus system, which is known world-wide. Marking Tool Permanent part identification with embossing tools and the marking option. An additional advantage of the Boschert Combicut is that our EccoLine, TWIN and TRI machines can all be equipped with plasma. With this versatility Boschert can meet all customer requirements. Further advantages are: • Superior cutting quality due to flexible adaption of the process sequence to the cutting job • Optimized cutting process by fast control of the cutting current, high dynamic response at small contours and reduced run-in path, corner signal, etc. • Longetivity of consumables by controlled current ramp- up and ramp-down during the start and stop sequence and at piercing as well • Rapid operation start because of extremely fast transition from pilot arc to main arc • Small components, therefore low weight • Improved energy balance due to minimized switching losses • Independent of mains fluctuations • All cutting parameters controllable by serial interface; serial data transfer to PC for diagnostic purposes Revotool Heavy duty Revotool for max. 6 mm mild steel with 8, 6 or 4 tools max. ø 16, 20 and 25 mm. Ecco Line TWIN Separate machine frame The separate frame allows independent and vibration-free operation of the plasma head. TRI BOSCHERT

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COMBICUT-2

BOSCHERT Technical Data Working Range Combicut 750x1500 1580 x 810 mm Combicut 1000x2000 2080 x 1060 mm Combicut 1250x2500 2580 x 1310 mm Combicut 1500x3000 3080 x 1560 mm Performance Plasma power Max. sheet thickness Max. sheet length Max. plasma-cutting force Max. punching force Max. workpiece weight 160 A 12 mm clamp-opening 9999 mm by repositioning 35 mm 280 kN (Option 400 kN) 200 kg a b c d Speeds Max. positioning speed X- axis Max. positioning speed Y- axis Simultaneous X & Y Max. stroke rate punching Max. stroke rate marking 60 m/min 60 m/min 85 m/min 400 1/min 800 1/min Tools Trumpf Tools...

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All Boschert GmbH & CoKG catalogs and technical brochures

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  10. ErgoCut

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  11. TWIN/TRI

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.