Boiler and efficiency components BOSCH

2 | Boiler and efficiency components Boiler and efficiency components | 3 Quality through 150 years of experience Bosch Industriekessel is renowned worldwide as a specialist supplier of boiler systems in all sizes and output categories. For over 150 years we have been providing innovation in industrial boiler construction. 3 Quality through 150 years of experience 6 Smart energy saving 8 Water service module WSM 9 Steam accumulator module SAM 10 Condensate service module CSM Condensate high-pressure plant CHP 11 Blow-down, expansion and cooling module BEM 11 Expansion and heat recovery module...

4 | Boiler and efficiency components Boiler and efficiency components | 5 Precision due to welding in ideal position Thanks to horizontal welding with highly modern welding processes, a more homogeneous structure, a deeper root penetration and notch-free welding surfaces are achieved. Use of welding robots Semi-automatic and fully automatic welding robots are used for consistently high quality on highly-stressed welding seams. Optimum design Thanks to an ideal ratio between water content and steam chamber, Bosch boilers are optimised in their design for rapid heating and a high level of steam...

6 | Boiler and efficiency components Boiler and efficiency components | 7 Smart energy saving Highly efficient boiler systems with perfectly matched boiler house components ensure that low levels of energy consumption and emissions are achieved. Production Steam distributor Condensate service module CSM Flue gas heat exchanger for condensing use Steam boilers with integrated economizer Water analyser WA Water service module WSM Water treatment module WTM

8 | Boiler and efficiency components Boiler and efficiency components | 9 Modules for steam boilers Our modules for steam boilers allow you to equip your system according to your requirements. They ensure maximum operating safety as well as long service life and a high level of efficiency under the specific operating conditions. Water service module WSM ► Feed in and storage of condensate and make-up water ► Thermal partial deaeration of the feed water with WSM-T ► Thermal full deaeration of the feed water with WSM-V ► Chemical conditioning of the feed water ► Expansion and cooling of the desalting...

10 | Boiler and efficiency components Boiler and efficiency components | 11 Condensate service module CSM Condensate high-pressure plant CHP Condensate from steam consumers is channeled, collected and temporarily stored in the condensate service module. A condensate pump pumps the condensate back into the feed water deaeration plant if the corresponding need for water arises. Unpressurised condensate service modules are usually installed near the consumer. With the condensate high-pressure plant the condensate is kept at pressure and temperature so that expansion steam losses are prevented or...

Boiler and efficiency components | 13 12 | Boiler and efficiency components The module comprises the combination of the expansion and heat recovery module EHM with the blow-down, expansion and cooling module BEM. Its purpose is therefore the recovery of the energy contained within the hot water (desalting water/ condensate) and the discharge of waste water taking into account the permitted discharge temperature. The module consists of an expansion tank as well as a waste water and cooling tank. A heat exchanger with associated fittings is integrated for heat recovery. Two cylinders one above...

14 | Boiler and efficiency components Boiler and efficiency components | 15 Flue gas heat exchanger ECO stand-alone A flue gas heat exchanger, also called an economiser, is part of the standard equipment for energy-optimised and environmentally friendly boiler operation. Flue gases contain significant heat potential at high temperature. Economizer modules with their highly-efficient heat recovery surfaces utilise this heat potential and thus increase the boiler efficiency of new or existing steam boiler systems significantly. The flue gas heat exchanger is installed downstream of the boiler and...

16 | Boiler and efficiency components Boiler and efficiency components | 17 16 | Boiler and efficiency components Boiler and efficiency components | 17 Feed water cooling module FWM The flue gas temperature is an important criterion for assessing the efficiency of a steam boiler system. Older and smaller systems have often relatively high flue gas temperatures, which is accompanied by unnecessary high fuel costs. For systems with medium to high operating hours technical solutions for reducing the flue gas losses such as condensing heat exchangers or air preheating systems pays off quickly. However,...

Boiler and efficiency components | 19 18 | Boiler and efficiency components Our modules for hot water boilers facilitate installation and ensure safe operation of your system. They are pre-assembled ready to be installed and optimally suitable for retrofitting. Supply flow adapter piece SP A flange adapter including safety equipment for closed systems. A tube with flange connections for the supply line with mounting of the safety equipment. The supply flow adapter piece is fitted with a built-on level limiter, maximum pressure limiter, pressure indicator, manostat tube with shut-off valve, shut-off...

Boiler and efficiency components | 21 20 | Boiler and efficiency components You can setup the operation of hot water and steam boilers according to your needs with our ready-to-install modules for supplies to the boiler. Our smart control technology enables maximum automation, energy efficiency and reliability. To avoid boiler scale, it is only permissible to operate boiler systems with softened feed water. In the guidelines on water characteristics, the permitted total hardness for different types of boilers and operational modes is limited. For softening water, raw water is filtered and make-up...

22 | Boiler and efficiency components Boiler and efficiency components | 23 Oil supply module OSM The oil supply module is used for pumping and filtering fossil fuels in ring lines for supplying one or more burners. It is pre-assembled in an oil collection tray as a single or double station with all fittings for easy installation in the ring line. Double stations enable filter cleaning without interruption of operations and offer 100% reserve. The heavy fuel oil pump module is fitted with electric or combination heating for steam or hot water. ► Can be used for all Bosch boiler systems with oil...