for pressing and joining applications

Contents Product description 4 IndraDyn S - MS2N servo motors 12 HSZ01 safety zone module 15 Reference curves and curve evaluation 23 Interfaces 24

Smart Function Kit | Product description  Product description The Smart Function Kit mechatronic subsystem is suitable for numerous pressing and joining applications. ▶ Observe the safety instructions in the manual R320103194. The web-based software allows for both easy creation of a sequence by means of drag & drop of sequential modules and for the recording of the force-position curve and its subsequent evaluation (OK/NOK) by envelopes, windows and limit values. The Smart Function Kit is thus an ideal basis for system integrators and end users and can be used as a stand-alone solution or incorporated...

Product description | Smart Function Kit 1 Electromechanical cylinder EMC with freely configurable stroke up to 400 mm (Longer stroke ranges upon request). Parallel or axial motor attachment 2 Force sensor: DMS technology for cost-effective and robust force measurement 3 MS2N servo motor: with absolute encoder and holding brake 6 IndraDrive HCS01 drive controller with integrated PLC IndraMotion MLD and safety function STO or Safe Motion 7 Industrial PC PR21 with integrated web server for providing the web-based operating software, with Linux operating system

Smart Function Kit | Product description Software Thanks to the modern, intuitive web HMI with modular drag-and-drop process configuration, the software is ready for immediate use, with no previous knowledge required. The straightforward process for the visual generation of all required evaluation and analysis elements is practically self-explanatory. Commissioning with auto configuration ► Wizard for easy, fast commissioning ► Auto parameterization of the drive controller ► Support for commissioning with reference run and jog mode Simple programming and operation ► Modular process configuration...

Product description | Smart Function Kit 7 Software Dashboard The dashboard provides a compact overview of the system and production status. For this purpose, the four tiles contain information on production statistics, quality evaluation of the parts produced last, on the current program progress and the current process values. Program creation The process is created by dragging & dropping sequential modules from the library. The selected modules can afterwards be individually parameterized. For quick and easy process creation, the control bar can be displayed on the right side of any screen....

Smart Function Kit | Technical data General information General information Length calculation: Overall length of EMC for motor attachment with flange and coupling = Overall length of EMC for motor attachment with belt side drive =

Smart Function Kit | Technical data Hardware Motor attachment Axial

Technical data | Smart Function Kit 11 Hardware Do not exceed max. permissible screw-in depth for

12 Smart Function Kit | Technical data Hardware Smart Function Kit size Motor representation, schematic

Technical data | Smart Function Kit 13

Technical data | Smart Function Kit 15 In the drive controller option S4, the safety zone module HSZ01.1 is used in addition. Also included in the scope of delivery: 2 x bus cable, 1 m length 1) When selecting the control voltage, observe the requirements of the door lock 2) Total of all output currents at the outputs (excluding SDL_Ch2) Note: The Smart Function Kit is suitable for use of the S4 safety technology in connection with the HSZ01 safety zone module. Integration into a global safety system, e.g. using PROFIsafe, is possible on request.

16 Smart Function Kit | Technical data Hardware

Technical data | Smart Function Kit 17 Hardware

18 Smart Function Kit | Technical data Hardware ► Corrosion-resistant stainless steel version ► Easy mounting directly at the EMC piston rod ► A force sensor is required for proper functionality. The SFK can be ordered with or without a force sensor. If ordered without a force sensor, a suitable third-party sensor must be installed. ► Calibration certificate included in delivery. Connection cable Force sensor Connection cable length 15 m; with M12 connector with free cable ends

Smart Function Kit / size Ordering data Data connection cable Smart Function Kit / size Connecting cable material number: R901533653

Smart Function Kit | Technical data Hardware Accessories Mounting elements Flange mounting Foot mounting For further mounting elements please see catalog Electromechanical Cylinders R999000493 Electrical accessories Uninterruptible power supply Mains filter Power supply unit For accessories data and further accessories, please see: www.boschrexroth.com

Technical data | Smart Function Kit 21

22 Smart Function Kit | Technical data Software

24 Smart Function Kit | Technical data Software

Configuration and CAD data | Smart Function Kit 25 Configuration and CAD data The definition of the SFK with its nominal forces was based on an internally defined reference cycle. We recommend to calculate every application in our selection and sizing tool LinSelect in order to determine a suitable for the application. On the basis of this selection, CAD files can be generated and downloaded in the online configurator. Online tools, support & service

26 Smart Function Kit | Ordering code dependent on nominal force 4 kN: 004 With force sensor Travel range Motor attachment Safety function Drive controller Safe Torque Off / Safe Motion Without force sensor With force sensor Cable length Observe the notes in the chapter "Force sensor"

Additional documentation | Smart Function Kit 27

Bosch Rexroth AG Ernst-Sachs-Straße 100 97424 Schweinfurt, Germany Phone +49 9721 937-0 www.boschrexroth.com Find your local contact person here: R999002084/2026-04 (available as PDF file only) © Bosch Rexroth AG 2025 Subject to change without notice. The data specified above only serves to describe the product. Due to the continuing development of our products, no statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of their own judgment and verification. Please...