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Roller Rail Systems82016

Roller Rail Systems82016
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Roller Rail Systems82016

Product catalog summary
General Product Description: Bosch Rexroth Roller Rail Systems are engineered for precision and reliability in dynamic linear applications, suitable for machine tools, industrial robots, and general machine building. They feature high load capacity and rigidity, with interchangeable Roller Runner Blocks and Roller Guide Rails. Key features include uniform guide rails, low lubrication needs, and high torque load capacity.
New Features: New additions include the longitudinal seal AS and Roller Guide Rail with temperature control, with the availability of size 25 RSHP.
Formats and Structure: Roller Runner Blocks are available in flanged, slimline, and wide formats, with varying lengths and heights. Roller Guide Rails include a cover strip for mounting holes, made of stainless spring steel for secure installation.
Intended Use and Safety: Designed for guiding and positioning tasks in machines, not for private use. Safety instructions stress compliance with local regulations, maintaining product condition, and avoiding use in explosive atmospheres.
Directives and Standards: Compliance with DIN EN ISO 12100 for machinery safety, European Machinery Directive 2006/42/EC, and REACH regulation for chemical substances.
Technical Data and Calculations: Detailed technical data includes load ratings, rigidity, and accuracy classes, with selection criteria for linear guides according to DIN 637.
Accessories and Maintenance: Accessories include seals, lubrication units, and mounting tools. Maintenance instructions emphasize proper lubrication and adherence to safety standards.
Clamping and Braking Units: Descriptions of hydraulic and pneumatic clamping and braking units, with detailed product descriptions and safety instructions.
Specifications: Load conditions for linear guides, selection of types and sizes based on operating conditions, and load calculations referencing ISO 14728-2.
Procedures: Calculation of nominal service life and travel life using ISO 14728-1 standards, determination of rigidity and required accuracy.
Product Description: High-Precision Roller Runner Blocks for applications like internal cylindrical grinding and high-precision turning, with various formats for different applications.
Innovations: New entry-zone geometry for Roller Runner Blocks reduces frictional oscillations and improves travel accuracy.
Technical Data: Includes travel speed, acceleration, operating temperature range, and preload classes.
Product Overview: Load ratings and sizes for Roller Runner Blocks and Guide Rails, with specifications for lengths and corrosion-resistant coatings.
Recommendations: Ensure preload during operation and consult for extreme temperatures, use seals to prevent contamination.
Seals and Friction: Standard seals provide uniform sealing, with FKM seals for environments with fine dirt or metal particles. Friction coefficients range from 0.0004 to 0.001.
Load Capacities: Dynamic and static load capacities defined for linear anti-friction bearings, with load moment capacities distributed evenly due to a 45° pressure angle.
Service Life Calculations: Nominal life based on dynamic loads, with adjustments for reliability factors and preload conditions.
Roller Rail Systems Selection Criteria: Rigidity of Roller Runner Blocks, accuracy classes, tolerances, and parallelism are discussed, with illustrations and abbreviations for key terms.
Selection Criteria for Roller Rail Systems: Tolerances for dimension H, travel accuracy, preload classes, and product descriptions for RSHP Roller Runner Blocks.
Technical Data and Specifications: Load ratings, dynamic characteristics, and order examples for Roller Runner Blocks.
Product Description: Standard Roller Guide Rails made of steel, with hardened running track zones and high torque load capacity.
Specifications: Guide rails available in various formats and models, with detailed specifications and ordering examples.
Ordering Information: Identification system for material numbers, with examples for different configurations.
Dimensions and Mounting: Detailed dimensions and mounting instructions for roller guide rails.
Recommendations: Observing minimum and maximum distances for end spacings, with calculation examples for rail length.
Notes: Availability of composite roller guide rails and specific mounting instructions.
Overview: Detailed specifications and ordering information for Bosch Rexroth's Roller Guide Rails, including standard, Resist CR, and Resist CR II models.
Specifications: Roller Guide Rail options, material numbers, Resist CR and CR II coatings, and ordering examples.
Mounting and Accessories: Steel mounting hole plugs and mounting tools, with instructions available upon request.
Technical Features: Roller guide sizes, rail lengths, and temperature control for precise movement.
Wide Roller Rail Systems: Designed for high moment loads and greater rigidity, with improved travel characteristics.
Notes: Composite Roller Guide Rails and higher preload for Resist CR models.
Overview: Detailed technical specifications and guidelines for Bosch Rexroth's Wide and Heavy-Duty Roller Rail Systems.
Specifications: Preload classes, seals, material options, and technical data for sizes 55/85 and 65/100.
Product Features: Heavy-Duty Roller Runner Blocks with high load capacity and rigidity.
Ordering Information: Examples of material numbers and configurations for ordering roller guide rails and runner blocks.
Additional Notes: Instructions for mounting and securing cover strips, with dynamic characteristics specified.
Overview: Detailed specifications, ordering examples, and mounting instructions for Bosch Rexroth's Heavy-Duty Roller Rail Systems and accessories.
Specifications: Roller Guide Rails available in sizes 100 and 125, with options for one-piece or multi-part configurations.
Ordering Examples: Examples for ordering different configurations of Roller Guide Rails.
Mounting Instructions: Ensure even gaps and use specified mounting tools.
Accessories: Cover Plate Wiper, FKM Seal, Front Lube Units, and Bellows.
Lubrication and Maintenance: Initial lubrication with grease, recommended re-lubrication intervals, and specific lubricants.
Key Considerations: Compatibility of lubricants, detailed mounting instructions, and regular maintenance checks.
Overview: Detailed specifications and instructions for various components and accessories related to Roller Rail Systems by Bosch Rexroth AG.
Cover Strips: Specifications for cover strips with sliding fit sections.
Mounting Devices: Various mounting devices for cover strips and roller guide rails.
Retainers and Protective Caps: Recommendations for securing cover strips.
Clamping and Braking Units: Detailed descriptions of hydraulic and pneumatic units.
Additional Accessories: Information on plastic and steel mounting hole plugs and transport locks.
Conclusion: Comprehensive guide for ordering, assembling, and maintaining Roller Rail Systems components.
Overview: Technical specifications and guidelines for Bosch Rexroth's hydraulic and pneumatic clamping and braking units.
Specifications: Clamping units, lubrication, surface protection, and B10d value.
Material Numbers and Dimensions: Detailed tables for clamping units.
Installation Instructions: Ensure rigid connection structure and use stop surfaces.
Hydraulic Clamping Units: Functional principle, applications, and features.
Pneumatic Clamping and Braking Units: Functional principle, applications, and features.
Technical Data and Calculations: Formulas for calculating normal and holding forces.
Conclusion: Comprehensive technical details and guidelines for clamping and braking units.
Overview: Technical specifications, mounting instructions, and safety guidelines for pneumatic and manual clamping and braking units.
Technical Specifications: Specifications for pneumatic units, including holding forces and air consumption.
Mounting Instructions: Importance of rigid connection structure and purified air.
Safety Instructions: Guidelines for safe use and positioning of clamping units.
Functional Principles: Description of different clamping units.
Applications and Features: Uses for pneumatic clamping of machine axes and positioning.
Additional Components: Spacer plates for mounting with high roller runner blocks.
Conclusion: Comprehensive guide for installation, operation, and safety of clamping units.
Clamping and Braking Units: Not for use on Roller Guide Rails with integrated measuring systems, suitable for safety-critical applications.
General Mounting Instructions: Detailed instructions for aligning and mounting Roller Guide Rails.
Specifications and Tolerances: Permissible parallelism offsets and vertical offsets.
Composite Roller Guide Rails: Flexibility in machine design with variable rail lengths.
Installation and Lubrication: Detailed instructions for installing Roller Guide Rails and Runner Blocks.
Fastener Calculations: Guidelines for calculating threaded connections.
Specifications and Calculations: Specifications for Roller Rail Systems, focusing on parameters like block lengths and clamping lengths.
Input Values for Calculation: Friction coefficients and tightening torque.
Permissible Values: Static traction force and torsional moments for different screw strength classes.
Mounting and Lubrication: Guidelines for mounting Roller Rail Systems and lubrication.
Tables and Data: Tables detailing permissible static loads and tightening torques.
Recommendations: Use stop strips and ensure secure mounting screws.
Specifications: Lubrication requirements for Roller Rail Systems, focusing on Dynalub greases and Shell Tonna S3 M 220 oil.
Procedures: Initial lubrication and relubrication guidelines.
Norms and Recommendations: Recommended greases and oils.
Key Data from Tables and Diagrams: Tables with initial and relubrication quantities.
Critical Information: Importance of proper lubrication for performance and longevity.
Lubrication Specifications for Roller Runner Blocks: Lubrication stroke requirements and relubrication quantities.
Load-Dependent Relubrication Intervals: Intervals based on conditions like speed and temperature.
Calculation of Relubrication Quantity: Formula for calculating relubrication quantity.
Piston Distributor Sizes: Permissible sizes for different cycle times.
Initial and Relubrication Procedures: Steps for initial lubrication and relubrication.
Recommendations: Use Dynalub 510 for grease lubrication.
Installation Positions: Different positions may require specific procedures.
Notes on Lubrication: Ensure correct dimensioning of lubrication system.
Overview: Guidelines on lubrication of heavy-duty roller rail systems using liquid grease and oil.
Specifications: Use of liquid grease and oil, permissible piston distributor sizes.
Lubrication Procedures: Initial lubrication and relubrication guidelines.
Installation Positions: Various positions with specific lubrication requirements.
Maintenance Recommendations: Regular cleaning cycles and maintenance of accessories.
Key Tables and Figures: Tables detailing lubrication for heavy-duty systems.
Additional Information: Links to Bosch Rexroth's resources and configurators.
Overview: Information on Bosch Rexroth's Linear Motion Technology, focusing on Roller Rail Systems.
Specifications: Data provided for product description, not suitability guarantee.
Procedures and Recommendations: Consider natural wear and aging in maintenance plans.
Contact Information: Contact Bosch Rexroth AG for further assistance.
Additional Resources: Links to further information and service options.
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Catalog excerpts

Roller Rail Systems82016-1

Roller Rail Systems Roller Runner Blocks, Roller Guide Rails, Accessories

 Open the catalog to page 1
Roller Rail Systems82016-2

Roller Rail Systems | Contents General product description Resist CR Standard Roller Runner Block Product description Resist CR Roller Runner Block Product description Standard Roller Guide Rails made of steel Product description General notes Overview of formats and models SNS/SNO with cover strip and strip clamps Misuse 8 General safety instructions Selection of a linear guide according to DIN 637 Product description of high-precision version Product overview of Roller Runner Block with load ratings 18 Product overview of Roller Guide Rails with lengths General technical data and calculations...

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Roller Rail Systems82016-3

Clamping and Braking Units made of steel R1835 .6. .. / Resist CR R1865 .6. .. Product overview Hydraulic Clamping and Braking Units 102 steel mounting hole plugs R1836 .5. .. Accessories for RSHP Roller Runner Block Overview of Accessories for Roller Runner Blocks Cover plate wiper Front lube units Bellows 114 Lubrication plate for size 25 Lube fittings Accessories for Heavy-Duty Roller Runner Blocks Overview of Accessories for Heavy-Duty Roller Runner Blocks Cover plate wiper Roller Guide Rail accessories Overview of Accessories for Roller Guide Rails Mounting Runner Block Cover strip Mounting...

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Roller Rail Systems82016-4

Roller Rail Systems | General product description New features at a glance Longitudinal seal AS Size 25 RSHP available Roller Guide Rail with temperature control

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Roller Rail Systems82016-5

General product description | Roller Rail Systems 5 Product description Rexroth Roller Rail Systems have been developed in particular for machine tools, industrial robots, general machine building etc., which require the compact, roller-mounted longitudinal guides in various accuracy classes with a very high load capacity and high rigidity. Characteristic features Standard Roller Rail Systems are suitable for all typical applications. The extremely compact assembly units in Complete guide units can also be designed by combining interchangeable elements from stock many common sizes have the same...

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Roller Rail Systems82016-6

Roller Rail Systems | General product description standard height standard height standard height standard height SLH – Slimline, long, high FXS – Flanged, extra long, standard height standard height high Definition of the format of Roller Runner Blocks Format with flange – Code (example) Narrow and wide format – Breit (Wide) Design for mounting from above Extra long Height Design for mounting from above and below Standard height Roller Guide Rail with the proven cover strip for covering mounting holes ▶▶ One cover for all bore holes saves time and costs ▶▶ Made of stainless spring steel as per...

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Roller Rail Systems82016-7

General product description | Roller Rail Systems 7 Components and their materials Position Roller Runner Block Roller Guide Rails Roller Runner Block Heat-treated steel Hard chrome-plated heat-treated steel Return channel Cylinder rollers Anti-friction bearing steel Anti-friction bearing steel Diversion plate Diversion component Roller guide Screw plug Carbon steel Carbon steel Corrosion resistant steel Corrosion resistant steel Sealing plate Threaded plate Corrosion resistant steel Corrosion resistant steel Oval-head screws Corrosion resistant steel Corrosion resistant steel hexagonal screws...

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Roller Rail Systems82016-8

Roller Rail Systems | General product description General notes ▶▶ Combinations of different accuracy classes When combining Roller Guide Rails and Roller Runner Blocks of varying accuracy classes, the tolerances for the dimensions H and A3 change. See "Accuracy classes and their tolerances." ▶▶ The Roller Rail Systems are linear guideways capable of absorbing forces from all transverse directions and moments about all axes. The Roller Rail System is intended exclusively for guiding and positioning tasks when installed in a machine. ▶▶ The product is intended exclusively for professional use...

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Roller Rail Systems82016-9

General product description | Roller Rail Systems 9 Rexroth Roller Rail Systems RSHP guides are designed for reliability and high precision in dynamic, linear applications. The machine tool industry and other sectors must observe a series of standards and directives. These requirements can vary significantly worldwide. It is therefore essential to understand the legislation and standards that apply in each particular region. DIN EN ISO 12100 This standard describes the safety of machinery – general principles for design, risk assessment and risk reduction. It gives a general overview and contains...

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Roller Rail Systems82016-10

Roller Rail Systems | General product description Selection of a linear guide according to DIN 637 Start of the selection Change distance, number of Roller Runner Block and number of Roller Guide Rails Determination of the application conditions Determination of the required conditions for the calculation of the loads acting on the linear guide Change type and size Selection of the suitable type Selection of a type suitable for the conditions and preselection of a possible size Calculation of the load applied Calculation of the load acting on the Roller Runner Block Calculation of the equivalent...

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Roller Rail Systems82016-11

General product description | Roller Rail Systems 11 Product description of high-precision version Formats of High-Precision Roller Runner Blocks standard height standard height standard height standard height SLH – Slimline, long, high Application examples Rexroth High-Precision Roller Runner Blocks are particularly suited for the following applications: Milling Grinding a fit bore Internal cylindrical grinding Milling a mold insert Hard milling Turning These are only a few examples. Naturally, other applications can be realized. Feel free to ask any questions that you may have. We have an appropriate...

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Roller Rail Systems82016-12

Roller Rail Systems | General product description Product description of high-precision version Highlights ▶▶ Improved travel accuracy ▶▶ Significantly reduced frictional oscillations and low friction force level, particularly under external load ▶▶ Maximum precision ▶▶ Selected qualities ▶▶ The minimum amount preservation minimizes the impairment of the environment by the preserving agent. ▶▶ Optimize entry zones increases the discharge accuracy. Compare: Conventional Roller Runner Block If the Roller Runner Block comprises of a conventional entry zone, this may only be designed for a specific...

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All Bosch Rexroth - Linear Motion Technology catalogs and technical brochures

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