Electric Drives Assembly Technologies Bosch Group The Drive & Control Company

A Solution to Many Problems 8 Technical Data and Dimensions EMC 15 EMC with Motor Mount and Coupling 18 EMC with Belt Side Drive 20 Permissible Drive Torque MP 24 Maximum Axial Loading of Mechanical Cylinder System Fmax26 Switch Mounting Arrangements, Magnetic Field Sensor 30 For EMC with belt side drive and motor 32 For EMC with motor mount and motor 33 Technical Inquiry Sheet for Electromechanical Cylinders 57

4 Bosch Rexroth AG Electromechanical Cylinders EMC R310EN 3306 (2011.05) Standards and Safety New standards with new requirements – no problem, thanks to Rexroth Whether the task involves machine tools, packaging and printing machines, assembly, handling or robot applications, the pro­ection of personnel, machines and tools is absolutely paramount. Safety is therefore a topic of prime concern to users and t manufacturers alike, and one which demands intensive cooperation between the automation partner and the machine manufacturer. As an all-around automation partner, Rexroth provides access to...

Linear axes Drive unit and servo motor Rexroth provides perfectly matched certified control systems, controllers and motors with integrated functional safety, thereby making work easier for designers and machine manu- - reduced development effort to comply with the new stan- dards, e.g. through automation products with certified safety functions, certified components and tested circuits; - simplified design process for safe machinery through single-source drive and control technologies; - effective protection of personnel through safe movements in all drive technologies and the fast reaction...

Our drives and controls - your safety The safety technology is exclusively available for linear axes with MSK motors and IndraDrive. The appropriate products carry a "SAFETY ON BOARD" label. merges drive-based safety solutions to form safety concept. These safety solutions in our drive systems (IndraDrive) and controllers assure a high level of diagnostic coverage and hence a high availability of the safety functions. Your advantages: - Maximum protection for personnel - Maximum safety and reliability - Safety components tested and certified in accordance with the latest safety standards - Functional...

SafeMotion - Certified safety functions Stop category 0 in accordance with EN 60204-1 : Safe drive torque cut off Safe Maximum Speed (SMS) The maximum speed is safely monitored irrespective of the mode of operation Safe Stop 1 (Emergency Stop) (SS1) Stop category 1 in accordance with EN 60204-1 : Safely monitored stop, control or drive controlled with safe Safe Braking and Holding System (SBS) The safe braking and holding system controls and monitors two independent Safe Operating Stop (SOS) Stop category 2 in accordance with EN 60204-1 : Safely monitored stop with safely monitored standstill...

A Solution to Many Problems Maximum travel Load ratings - Pressing / Joining Maximum load Travel speed System complete with drive unit Switch mounting arrangements

with motor mount, coupling or timing belt side drive; complete with controller and control system Electronical switches adjustable over the entire travel range Mounting elements

Product Overview Because of the actuator choices that electromechanical drive solutions offer, they are becoming more and more widespread as an alternative to fluid driven technology. The Electromechanical Cylinder EMC from Rexroth is a powerful alternative to pneumatic cylinders while providing significant benefits in terms of energy efficiency, a prime goal in engi- neering today. It also offers clear conceptual advantages, allowing travel to any intermediate target position as well as creating greater flexibility through higher thrust and variable speeds. Combinations of the various technologies...

R310EN 3306 (2011.05) Electromechanical Cylinders EMC Bosch Rexroth AG Further application areas: –– Material handling and feed systems –– Test rigs and laboratory applications –– Actuator drives (brush rollers / sensor units / grinding wheels, etc.) –– Welding, bonding, thermoforming –– Volumetric filling At www.boschrexroth.com/emc, you can use the online configurator to select and order your EMC and generate CAD models. 11

Product Overview Motor Selection Based on drive controllers and control A choice can be made between several different motor/controller combinations to achieve the most cost-effective so- lution for each customer application. When sizing the drive, always consider For more detailed information on motors and control systems, please refer to the catalogs "IndraDrive Cs for Linear Motion Systems" and "IndraDrive Cfor Linear Motion Systems." Digital AC Servo Motor MSK Digital AC Servo Motor MSM

Digital controller Digital controller Compact and dynamic solution for lower power ranges Digital controller Compact and dynamic solution for lower power ranges supplied complete with motor, controller

Structural Design 2 Piston rod (stainless steel) mounting elements and motor 7 Angular-contact thrust ball bearing 12 Motor mount and coupling 13 Timing belt side drive

Technical Data and Dimensions EMC Sizes 32 to 100 follow the standard cylinder series according to ISO 15552. Built-in ball screw drives have a diameter - Linear speed The actual values must be smaller than the maximum permissible values. C-EMC = dynamic load rating of the EMC d0 = nominal diameter of ball screw Fmax EMC = maximum load Mp = max. drive torque at drive journal P = ball screw lead smaxperm. = maximum permissible travel dis- vmax = max- permissible linear peed Maximum travel distance smax per cus- tomer specifications (minimum 100 mm) 1) Acceptable loads (recommended from experience):...

Technical Data and Dimensions EMC 1) Total axial backlash of EMC when new MRs = frictional torque of system 2) For calculation of the mass moment of inertia k¡ fix = constant for fixed-length portion of mass moment of inertia kj m = constant for mass-specific portion of mass moment of inertia kj var = constant for variable-length portion of mass moment of inertia EMC with Rexroth mounting elements For more information please refer to page 32-43. The permissible axial forces for the mechani- cal cylinder system are reduced when the Rexroth mounting elements are used. The actual load must not exceed...