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Hydraulic cylinders Mill type

Hydraulic cylinders Mill type
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Hydraulic cylinders Mill type

Product catalog summary
Features:
The hydraulic cylinders in the CDH2, CGH2, and CSH2 series are designed according to DIN 24333 and ISO 6022 standards. They offer six types of mounting, with piston diameters ranging from 40 to 320 mm and piston rod diameters from 25 to 220 mm. Stroke lengths can reach up to 6 meters, and the cylinders feature self-adjusting and adjustable end position cushioning.
Technical Data:
The nominal pressure is 250 bar, with a static test pressure of 375 bar and a reduced test pressure of 315 bar. The cylinders can operate with various hydraulic fluids, including mineral oils and water glycol, within a temperature range specified on page 66. The cleanliness class must adhere to ISO 4406 class 20/18/15.
Mounting and Dimensions:
The document provides detailed dimensions and mounting types for series CDH2 and CGH2, including swivel eye, self-aligning clevis, round flange, trunnion, and foot mounting. Each type has specific dimensions and installation guidelines.
Ordering Codes:
Ordering codes for series CDH2 and CGH2 are detailed, specifying differential cylinder types, mounting types, piston and rod diameters, stroke lengths, and design principles.
Accessories and Components:
Includes information on flange ports, subplates for valve mounting, proximity switches, position measurement systems, and various clevis and bearing components. Each accessory has specific dimensions and installation instructions.
Performance and Safety:
Guidelines for maximum stroke velocities, pressure limits, and environmental considerations are provided. Safety instructions emphasize the importance of proper assembly and maintenance by trained personnel.
Project Planning Software:
The Interactive Catalog System (ICS) is a tool for selecting and planning hydraulic cylinders, offering technical data and CAD files for design purposes.
Additional Information:
Includes details on seal selection, tightening torques, spare parts, cylinder weight, and corrosivity categories. The document also outlines testing and acceptance standards according to Bosch Rexroth and ISO 10100: 2001.
Overview: This document provides technical specifications and guidelines for various hydraulic components manufactured by Bosch Rexroth AG, specifically focusing on piston rods, swivel heads, trunnion bearing blocks, clevis brackets, and admissible stroke lengths.
Specifications:
  • Piston Rods and Swivel Heads: The document specifies the dimensions and requirements for piston rods and swivel heads, including lubricating nipples according to DIN 71412, related bolt sizes, and tightening torque specifications. The swivel head must be screwed against the piston rod shoulder, and clamping screws should be tightened with the specified torque.
  • Trunnion Bearing Blocks: Detailed dimensions and specifications for trunnion bearing blocks (CLTB) are provided, including nominal force, static load rating, and weight. The blocks are supplied in pairs and are suitable for specific mounting types (MT4).
  • Clevis Brackets: Specifications for clampable clevis brackets (CLCA and CLCD) are outlined, including dimensions, nominal force, and weight. The brackets are designed to accommodate specific piston and rod diameters.
Procedures:
  • Installation and Mounting: The document emphasizes the importance of checking usability when combining components with other mounting elements. It provides guidelines for the correct installation of swivel heads and clevis brackets.
Standards and Norms:
  • Components are designed according to ISO 8132 standards, ensuring compatibility and reliability in hydraulic systems.
Recommendations:
  • For longer strokes, the use of extended guides or guide rings is recommended to increase service life, depending on the application and installation position.
Tables and Data:
  • Admissible Stroke Lengths: The document includes extensive tables detailing admissible stroke lengths for various installation positions and pressure levels (100 bar, 160 bar, 250 bar). It provides calculations for kinking based on Euler and Tetmajer formulas, considering factors like elasticity, geometrical moment of inertia, and safety factors.
Critical Information:
  • Ensure all components are installed according to specified torque and dimensions to maintain system integrity and performance.
  • Check compatibility and usability when combining components with other mounting elements.
See more

Catalog excerpts

Hydraulic cylinders Mill type-1

Electric Drives Linear Motion and and Controls I Hydraulics I Assembly Technologies Rexroth Bosch Group Hydraulic cylinders Mill typeSeries CDH2 / CGH2 / CSH2Component series 3X Nominal pressure 250 bar (25 MPa) RE 17335/07.17 1/78 Table of contents Contents Features 1 Project planning software ICS 3 Diameters, areas, forces, flow 4 Overview types of mounting: Series CDH2 and CGH2 5 Ordering code series CDH2 and CGH2 6 ... 9 Types of mounting and dimensions CDH2 and CGH2 10 ... 21 Ordering code, overview of types of mounting CSH2 22, 23 Types of mounting and dimensions CSH2 24 ... 35 Subplates for valve mounting 38 ... 41 Bleeding / measuring coupling 42 Position measurement system 46 ... 48 Features - Standards: DIN 24333, ISO 6022 - 6 types of mounting - Piston 0 (0AL): 40 to 320 mm - Piston rod 0 (0MM): 25 to 220 mm - Stroke lengths up to 6 m - Self-adjusting and adjustable end position cushioning Fork clevis CCKB 50, 51 Swivel head CGKD 52, 53 Trunnion bearing block CLTB 54, 55 Clevis bracket CLCA 56, 57 Clevis bracket CLCD 58, 59 Admissible stroke length 60 ... 62 Selection criteria for seals 66 Spare parts: Series CDH2 73 Spare parts: Series CGH2 74 Spare parts: Series CSH2 MP3 and MP5 75 Project planning software Interactive Catalog System Online www.boschrexroth.com/ics

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Hydraulic cylinders Mill type-2

2/78 Bosch Rexroth AG | Hydraulics Standards: The installation dimensions and types of mounting of the cylinder comply with the standards DIN 24333 and ISO 6022. Nominal pressure: 250 bar Static test pressure: 375 bar Reduced test pressure: 315 bar The maximum operating pressures must be less than or equal to the applicable nominal pressures and apply to applications with shock-free operation with reference to excess pressure and/or external loads. With extreme loads like e.g. high sequence cycle, mounting elements and threaded piston rod connections must be designed for durability. Minimum pressure:...

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Hydraulic cylinders Mill type-3

Hydraulics | Bosch Rexroth AG Technical data (For applications outside these parameters, please consult us!) Boundary and application conditions: • The mechanical alignment of the movement axis and thus the mounting points of hydraulic cylinder and piston rod must be ensured. Lateral forces on the guides of piston rod and piston are to be avoided. It may be necessary to consider the own weight of the hydraulic cylinder (MP3/MP5 or MT4) or the piston rod. • The bending length/bending load of the piston rod and/or the hydraulic cylinder must be observed (see page topic Kinking). • The maximum admissible...

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Hydraulic cylinders Mill type-4

4/78 Bosch Rexroth AG | Hydraulics 1 Theoretical, static cylinder force 2) Stroke velocity (without consideration of the efficiency and admissible load for attachment parts such as swivel heads, plates, or valves, etc.) Not standardized 2 Including stroke length 3) Stroke tolerances must not be added to the tolerances listed in this table.

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Hydraulic cylinders Mill type-5

Overview types of mounting: Series CDH2 and CGH2 CDH2 MP3 see page 10, 11

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Hydraulic cylinders Mill type-6

6/78 Bosch Rexroth AG | Hydraulics Head and base flanged = A Component series 30 to 39 unchanged installation and connection dimensions = 3X Line connection / version according to ISO 1179-1 (pipe thread ISO 228-1) = B according to ISO 9974-1 (metric thread ISO 261) 33)= M Flange porting pattern according to ISO 6162-1 4) 21)= F tab. 2 type 1 (= SAE 3000 PSI) Flange porting pattern according to ISO 6162-2 4) 9)= D tab. 2 type 1 (= SAE 6000 PSI) Flange porting pattern according to ISO 6164 tab. 1 1) 4)= K Flange porting pattern according to ISO 6164 tab. 2 4)= H according to ISO 1179-1 (pipe thread...

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Hydraulic cylinders Mill type-7

Hydraulics | Bosch Rexroth AG Ordering code series CDH2Additional options Fields for additional options Without inductive proximity switches = W without test certificate with acceptance test certificate 3.1 based on EN 10204 without oil filling with oil filling Priming class CP3 Painting class CP4 Painting class CP5 Painting class CP6 Painting class CP7 Inductive proximity switches 37)= E without mating connector Mating connector, separate order, see page 44 Without additional guide rings = W Without measuring coupling = W Measuring coupling, on both sides = A Standard conical grease nipples,...

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Hydraulic cylinders Mill type-8

8/78 Bosch Rexroth AG | Hydraulics Ordering code series CGH2 CG Double-acting cylinder 18) = CG Series = H2 Types of mounting Round flange at head = MF3 Trunnion 2) = MT4 Piston 0 (0AL) 40 to 320 mm Piston rod 0 (0MM) 25 to 220 mm Stroke length in mm 3) Design principle Head and base flanged = A Component series 30 to 39 unchanged installation and connection dimensions = 3X Line connection / version according to ISO 1179-1 (pipe thread ISO 228-1) = B according to ISO 9974-1 (metric thread ISO 261) 33)= M Flange porting pattern according to ISO 6162-1 21)= F tab. 2 type 1 (^ SAE 3000 PSI) Flange...

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Hydraulic cylinders Mill type-9

Hydraulics | Bosch Rexroth AG Ordering code series CGH2Additional options Fields for additional options Without inductive proximity switches = W without test certificate with acceptance test certificate 3.1 based on EN 10204 without oil filling with oil filling Priming class CP3 Painting class CP4 Painting class CP5 Painting class CP6 Painting class CP7 Inductive proximity switches 37) = E without mating connector Mating connector, separate order, see page 44 Without additional guide rings = W Additional guide rings 10), 28) = F Without measuring coupling = W Measuring coupling, on both sides...

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Hydraulic cylinders Mill type-10

CDH2 MP3: with seal design "A", "B" and ØAL 160 to 320 mm

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Hydraulic cylinders Mill type-11

Hydraulics | Bosch Rexroth AG 11/78 0AL = Piston 0 0MM = Piston rod 0 X* = Stroke length 1) Bleeding: With view to the piston rod, the position is offset by 90° in relation to the line connection (clockwise) 3) Thread size does not comply with ISO 6022; M50 x 2 available upon request 4) Flange connections see separate table pages 36 and 37 5) Throttle valve only with end position cushioning "E" (180° for bleeding) 7) Dimensions for cylinders with seal design M, T, G, L, R, S and V 8) Dimensions for cylinders with seal design A and B 10) Standard version "W" Lubricating nipple, cone head form...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.