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Radial piston hydraulic motor Hägglunds Quantum

Radial piston hydraulic motor Hägglunds Quantum
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Radial piston hydraulic motor Hägglunds Quantum

Product catalog summary
Overview: The Hägglunds Quantum is a radial piston hydraulic motor by Bosch Rexroth AB, known for its high power and torque density, energy efficiency, and flexibility. It is ideal for applications requiring high torque and low speed, with a maximum torque of up to 370 kNm and speeds up to 125 rpm.
Features: Key features include high power and torque density, energy efficiency, shock load insensitivity, low moment of inertia, compact design, and freewheeling capability. The motor supports a through-hole diameter of up to 110 mm.
Specifications: The motor operates within a torque range of up to 370 kNm, speed range up to 125 rpm, and power range up to 1000 kW. It can handle a maximum operating pressure of 350 bar and is available in frame sizes 280, 400, 560, 840, and 1120, with displacements ranging from 15,100 to 70,400 cm³/rev.
Technical Data: Detailed technical data includes calculation fundamentals for power, torque, pressure, and flow rate, as well as general data for different frame sizes, mounting types, port connections, and permissible external loads.
Functional Description: The motor features a rotating cylinder block with radially located pistons that work against cam rollers to produce torque. It ensures efficient oil distribution and torque generation, with the ability to connect to driven machinery via a hollow shaft or spline.
Fluid Connections: Details on hydraulic symbols and port connections specify dimensions and functions for main, drain, test, and flushing connections.
Additional Features: Options for increased robustness, through-hole kits, various seal types, speed sensors, and temperature sensors are included. It is designed for explosive environments and offers different painting systems for corrosion protection.
Mounting and Accessories: Various mounting alternatives are available, including flange and torque arm mounting. Accessories include torque arms, flushing kits, coupling adapters, and valves for specific functions like counterbalance and freewheeling.
Quality Assurance: Bosch Rexroth maintains a Quality Assurance System certified to ISO 9001 standards to ensure product reliability and performance.
Procedures: Emphasizes maintaining adequate charge pressure during different operational modes. Specific charge pressure requirements and diagrams for various motor models and port connections are provided.
Hydraulic Fluids: Recommendations highlight the importance of selecting fluids that maintain optimal viscosity ranges (40 to 150 cSt) for efficient operation, stressing the need for proper filtration to extend motor service life.
Efficiency and Pressure Loss: Diagrams illustrate overall efficiency and pressure loss for different motor models, emphasizing the impact of oil viscosity and charge pressure on performance.
Installation and Maintenance: Guidelines for motor installation, particularly regarding draining, venting, and flushing, are provided. The document specifies the correct use of drain outlets and flushing lines to ensure optimal motor operation.
Key Recommendations: Use Viton seals for speeds above 60 rpm, ensure flushing of the motor case as required, maintain contamination levels below ISO 4406 18/16/13, and adjust charge pressure according to operational mode and case pressure.
Vertical Mounting: When mounting the motor vertically, specific drain ports must be used depending on the shaft orientation. Flushing requirements are detailed to maintain motor case temperature.
Freewheeling Function: The motor can operate in freewheeling mode by disengaging the pistons, requiring proper case pressure and continuous flushing.
Permissible External Loads: Permissible axial and bending loads for different QMX motor models are outlined, with a recommendation for consultation with Bosch Rexroth for continuous load applications.
Low Speed Performance: Recommendations for maintaining high case oil viscosity and a stiff hydraulic system to ensure smooth operation are provided.
Sound Emission: Sound pressure and power levels are calculated according to ISO standards for unattended machines.
Shaft Design: Differentiates between normally loaded and heavily loaded shafts, with specifications for dimensions and materials.
Torque Arms: Various mounting alternatives for torque arms are discussed, highlighting features such as easy mounting and robust torque transmission.
Flushing and Early Warning Kit: A magnetic plug in the drain line allows for easy inspection and early detection of potential failures.
Coupling Adapter: Designed for the QMX 1120 motor, includes a shrink disk and adapter shaft, requiring a separate mounting kit.
Valves: Several valve types are detailed, including counterbalance, crossover, freewheeling, and quick stop valves, each designed for specific functions.
Environmental Kits: Kits designed for harsh and marine environments are available to protect motor seals and extend their lifespan.
Circuit Design: Considerations for closed and open circuit designs are outlined, including charge pressure levels, case drain flow, and the use of filters and coolers.
Related Documents: A list of related documents and data sheets is provided for further technical details and specifications.
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Catalog excerpts

Radial piston hydraulic motor Hägglunds Quantum-1

Radial piston hydraulic motor Hägglunds Quantum Torque range: up to 370 kNm [up to 272 898 lb-ft] High power density High torque density High energy efficiency Maximum operating pressure: 350 bar [5 076 psi] Flexible, many sizes, few mechanical interfaces Insensitive for shock loads Very low moment of inertia Small footprint (total occupied volume) Specific torque: 240 to 1120 Nm/bar Freewheeling possibility Through hole diameter up to 110 mm

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Radial piston hydraulic motor Hägglunds Quantum-3

Radial piston hydraulic motor | Hägglunds Quantum

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Radial piston hydraulic motor Hägglunds Quantum-4

Hägglunds Quantum | Radial piston hydraulic motor Ordering code In order to identify Hägglunds equipment exactly, the following ordering code is used. These ordering codes should be stated in full in all correspondence e.g. when ordering spare parts. Example Hägglunds Quantum motor: Nominal size , specific torque, Nm/bar Frame size 280 Frame size 400 Frame size 560 Frame size 840 Frame size 1120 Mounting alternatives, drive shaft C Mechanical shrink disc Mounting alternatives, motor case 1) Center flange H Hydraulic shrink disc Front flange Motor series Brand Hägglunds

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Radial piston hydraulic motor Hägglunds Quantum-5

Radial piston hydraulic motor | Hägglunds Quantum Type of seal NBR (Nitrile) Explosive environment Non explosive environment Motor approved for ATEX gas group IIB Motor approved for ATEX gas group IIC Painting system C3 (corrosivity category medium) C5 (corrosivity category very high) CX (corrosivity category extreme) Painting colour std RAL 2002 Special RAL 1000 - 9023 **)Specify with RAL colour code Special index Design Standard Modification Current modification Mounting flange on housing cover for sizes 280 and 400 TA kit must be ordered separately

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Radial piston hydraulic motor Hägglunds Quantum-6

Hägglunds Quantum | Radial piston hydraulic motor Functional description Shaft side Fig. 1: Section view of radial piston hydraulic motor QMX 8. Cylindrical roller bearing 5. Cylinder block, hollow radial bearing 6. Cylinder block, spline When the hydraulic pressure is acting on the pistons, the cam rollers are pushed against the slope on the cam ring that is rigidly connected to the housing, thereby producing a torque. The cam rollers transfer the reaction force to the pistons which are guided in the cylinder block. Rotation therefore occurs, and the torque available is proportional to the pressure...

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Radial piston hydraulic motor Hägglunds Quantum-7

Radial piston hydraulic motor | Hägglunds Quantum Fluid connections Port locations and dimensions, see Table 1: Port dimensions

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Radial piston hydraulic motor Hägglunds Quantum-8

Hägglunds Quantum | Radial piston hydraulic motor Fig. 3: Connection side of the Quantum motor Fig. 4: Shaft side of the Quantum motor Table 1: Port dimensions Connection Main connection If A is used as the inlet, the motor shaft rotates counterclockwise, viewed from the motor shaft side. Main connection If C is used as the inlet, the motor shaft rotates clockwise, viewed from the motor shaft side. Drain connection Alternative drain connection Alternative drain connection Test connection Used to measure pressure and/or temperature at the main connections. Minimess M16 Test connection Used to...

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Radial piston hydraulic motor Hägglunds Quantum-9

Radial piston hydraulic motor | Hägglunds Quantum Technical data 4.1 Calculation fundamentals Table 2: Calculation fundamentals. Metric Output power Output torque (ηm=98%) Pressure required (ηm=98%) Flow rate required Output speed Inlet power Output torque Specific torque Rotational speed Required pressure Pressure loss Charge pressure Flow rate required Total volumetric loss Mechanical efficiency 5252 Ts⋅(p-∆pl-pc )⋅ηm 1000 T⋅1000 Ts⋅ηm n ⋅ Vi 231 q - ql Vi q⋅(p-pc ) 1714

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Radial piston hydraulic motor Hägglunds Quantum-10

Hägglunds Quantum | Radial piston hydraulic motor 4.2 General data Table 3: General data Quantum (metric) Frame size QMX 280 See section 15: Mounting alternatives Port connections See section 3.2: Port connections External loads See section 4.14: Permissible external loads Hydraulic fluids See section 4.5: Hydraulic fluids Maximum operating pressure See section 4.4: Recommended charge pressure Maximum peak pressure Charge pressure Maximum case pressure Maximum case peak pressure Temperature limits of case drain oil Seal type: NBR (Nitrile) Seal type: FPM (Viton) Minimum Oil volume in motor case...

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Radial piston hydraulic motor Hägglunds Quantum-11

Radial piston hydraulic motor | Hägglunds Quantum Table 4: General data Quantum (US) Frame size QMX 280 See section 15: Mounting alternatives Port connections See section 3.2: Port connections External loads See section 4.14: Permissible external loads Hydraulic fluids Pressure See section 4.5: Hydraulic fluids Maximum operating pressure See section 4.4: Recommended charge pressure Motor with splines Motor with shaft coupling Maximum peak pressure Charge pressure Maximum case pressure Maximum case peak pressure Temperature limits of case drain oil Seal type: NBR (Nitrile) Seal type: FPM (Viton)...

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Radial piston hydraulic motor Hägglunds Quantum-12

Hägglunds Quantum | Radial piston hydraulic motor 4.3 Motor data Table 5: Specific data Quatnum (metric) Specific torque Displacement Frame size Nominal size Nm/bar Maximum operating pressure 2) Maximum operating power 3) 1) Calculated as: Metric= Ts • (350-15) • 0,98 2) The motors are designed according to DNV-rules. Test pressure 420 bar. Peak pressure 420 bar maximum , allowed up to 10 000 times. 3) Flushing of motor case is required. See section 4.10: Flushing 4) Note! Max pressure <350 bar 5) Viton seals are recommended for speeds above 60 rpm

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Radial piston hydraulic motor Hägglunds Quantum-13

Radial piston hydraulic motor | Hägglunds Quantum Table 6: Specific data Quantum (US) Frame size Specific torque Maximum operating pressure 2) Maximum operating power 3) Nominal size 1) Calculated as: US= Ts • (5076-215) • 0,98 2) The motors are designed according to DNV-rules. Test pressure 6000 psi. Peak pressure 6000 psi maximum , allowed up to 10 000 times. 3) Flushing of motor case is required. See section 4.10: Flushing 4) Note! Max pressure <350 bar 5) Viton seals are recommended for speeds above 60 rpm

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Radial piston hydraulic motor Hägglunds Quantum-14

Hägglunds Quantum | Radial piston hydraulic motor 4.4 Recommended charge pressure The hydraulic system must be such that the motor will Required charge pressure at the inlet port is according The motor working in braking mode recieve sufficient charge pressure at the charge pressure port. This applies to all types of installations. 4.4.1 The motor working in driving mode only The pressure at the charge pressure port, should, during operation of the motor, be at least one bar above the case pressure independent of numbers of ports that are connected. Two cases to be considered: Case 1: No shock...

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