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Radial Piston Hydraulic motor Hägglunds CBm

Radial Piston Hydraulic motor Hägglunds CBm
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Radial Piston Hydraulic motor Hägglunds CBm

Product catalog summary
Specifications:
  • Torque Range: Up to 1970 kNm (1452717 lb-ft)
  • Speed Range: Up to 70 rpm
  • Power Range: Up to 2393 kW
  • Maximum Operating Pressure: 350 bar (5076 psi)
  • Frame Sizes: 2000, 3000, 4000, 5000, 6000
  • Displacement: 63108 to 380178 cm3/rev (3851 to 23200 in3/rev)
  • Specific Torque: 1000 to 6000 Nm/bar (50853 to 305119 ft-lbs/1000 psi)
Features:
  • High power and torque density
  • Energy efficient
  • Flexible with many sizes and few mechanical interfaces
  • Insensitive to shock loads
  • Very low moment of inertia
  • Small footprint
  • Freewheeling capability
  • Through hole diameter of 270 mm
  • Tandem mounting possibility
  • Version with shrink disc coupling available for CBM 2000 to CBM 3000
Functional Description:

The Hägglunds CBm is a radial piston hydraulic motor with a rotating cylinder block/hollow shaft and a stationary housing. Pistons are radially located in bores inside the cylinder block, and the distributor directs oil to and from the working pistons. Torque is produced when hydraulic pressure acts on the pistons, pushing cam rollers against the cam ring.

Fluid Connections:

Oil main lines connect to ports A1 and C1, with drain lines to D-ports in the motor housing. The motor connects to the driven machine's shaft through the hollow shaft or spline of the cylinder block.

Technical Data:
  • Calculation Fundamentals: Includes formulas for power, torque, pressure, and flow rate calculations.
  • General Data: Details on mounting, port connections, external loads, hydraulic fluids, and pressure limits.
  • Motor Data: Specific torque, displacement, maximum torque, speed, operating pressure, and power for each frame size.
Recommended Charge Pressure:

The system must ensure sufficient charge pressure at the low-pressure port, at least 1 bar above case pressure during operation, with specific considerations for shock loads.

Hydraulic Fluids:

The motor is designed to operate with hydraulic fluids conforming to ISO 11158 HM standards. The document emphasizes the importance of selecting hydraulic fluids that maintain the operating viscosity within the optimal range of 40 to 150 cSt to ensure efficiency and longevity. It also outlines the filtration requirements, recommending a contamination level better than 18/16/13 according to ISO 4406.

Efficiency and Pressure Loss:

Overall efficiency diagrams are provided for different port connections, with specific labels for output power and efficiency. The document also includes pressure loss diagrams for various CBm models, indicating the relationship between pressure difference, output torque, and mechanical efficiency.

Mounting and Flushing:

Instructions for horizontal and vertical mounting are detailed, highlighting the importance of using the correct drain ports to prevent exceeding maximum case pressure. Flushing is necessary to maintain optimal temperature and viscosity, with specific calculations provided for required flushing flow.

Freewheeling Function:

The document describes the freewheeling function, which allows the motor to operate without engaging the pistons, reducing flow loss. It outlines the necessary conditions for freewheeling, including draining main connections and introducing adequate pressure into the drain ports.

Recommendations:

For optimal performance, the document recommends maintaining the system temperature at 50°C and ensuring the hydraulic fluid's viscosity remains within the specified range. It also advises on the appropriate number of port connections based on oil flow rates.

Oil Volume for Freewheeling:

Freewheeling conditions for the Hägglunds CBm motor require pressurizing the case via drain connections and draining the main ports to the tank. The motor must be pressurized and flushed continuously during freewheeling. An accumulator can be added to the circuit to retract pistons quickly and reduce pressure spikes.

Power Loss in Freewheeling:

Power loss occurs due to viscous friction in the motor case even with minimal friction in bearings and no flow losses. Case flushing is necessary to prevent overheating, with required case pressure between 1.5 to 2 bar and oil temperature below 50°C.

Permissible External Loads:

For torque arm mounted motors, radial and axial forces must be checked. Permissible axial load for intermittent duty is 150,000 N. For continuous applications, consultation with Bosch Rexroth is advised. Dynamic and static load limits are provided for various CBm models.

Low Speed Performance:

Speed variation is influenced by leakage, friction, and load characteristics. High case oil viscosity (100-150 cSt) is recommended to minimize speed variation. A stiff hydraulic system enhances smooth operation.

Magnetic Plug:

A magnetic plug is standard in the CBm motor for detecting hydraulic system malfunctions and early wear. It should be inspected regularly.

Temperature Sensor:

The motor includes a Pt100 temperature sensor that monitors hydraulic fluid temperature. It operates with a 4-20 mA output and has specific technical specifications.

Painting System:

The motors are available in three corrosion protection categories: C3, C5, and CX, suitable for different environmental conditions. The standard color is orange (RAL 2002).

Hazardous Areas:

The motor can be adapted for hazardous areas with specific components, conforming to ATEX standards.

Seal Options:

Two seal options are available: NBR for low temperatures and moderate oil temperatures, and FPM for higher temperatures and speeds.

Increased Robustness:

Options include DLC-coated pistons and cam rollers for enhanced durability, especially in unclear operating conditions or risk of cavitation.

Through Hole Kit:

This kit allows for flushing through the driven shaft or drawing cables through the motor, prepared for a rotation speed sensor.

Mounting Procedures:
  • Flange and torque arm mounting options are available, with specific instructions for lubrication and alignment to prevent wear.
  • Vertical and submerged mounting options are also discussed, with recommendations for materials and protective measures against environmental factors.
Materials and Standards:
  • Recommended materials for spline shafts and driven shafts are specified, with yield strength requirements for different drive conditions.
  • Material IDs and ordering information for mounting kits and accessories are provided.
Accessories:
  • Torque arms and coupling adapters are available for different mounting configurations, with detailed dimensions and material specifications.
  • Multi-disc parking brakes and speed sensors are offered as additional features, with technical data available in related documents.
Incremental Hollow Shaft Sensor with Torque Arm Mounting:

For speeds of 6 rpm and above, use 1000 pulses. For speeds below 6 rpm, use 3600 pulses.

  • ATEX/IECEx approved
  • 1000 and 3600 pulses per revolution for enhanced speed control
  • Direction of rotation readable from sensor
  • Equipped with zero pulse
  • Protection class IP65
  • Optional cable set with junction box available
Inductive Speed Sensor SPDE with Through Hole Unit:
  • Non-contact, wear-free system
  • Robust design
  • ATEX/IECEx version available
  • Through hole version available
Absolute Rotary Encoder, ABRA:
  • Robust with inductive sensing principle
  • 8192 steps per revolution for precise positioning
  • Singleturn or multiturn options
  • Multiple communication interfaces
  • Protection class IP67/IP66
Valves:
  • VFCCA 1000 Free Circulation Valve: Compact and robust design, free circulation or freewheeling functions, maximum operating pressure: 350 bar, available in hydraulic and electric configurations.
  • COCC 1200 Cross-over Valves: Protects motor from high pressure peaks, cavitation protection, standard pressure setting: 350 bar.
  • VFWCB 600 Freewheeling Valve: Compact and robust design, multifunctional, available in electric, hydraulic, and manual configurations.
  • VQCC 800 Hydraulic Quick Stop Valve: Compact and robust design, performance level D category 3 according to EN ISO 13849, low pressure loss.
Circuit Design:
  • Closed Circuit Considerations: Charge pressure level, case drain flow, filter and cooler requirements.
  • Open Circuit Considerations: Counter pressure minimum 2 bar, cross over relief valves, anticavitation valves.
Related Documents:

Various data sheets and dimension drawings are available for further technical details.

See more

Catalog excerpts

Radial Piston Hydraulic motor Hägglunds CBm-1

Radial Piston Hydraulic motor Hägglunds CBm Valid for: ▶ Torque range: up to 1970 kNm [up to 1452717 lb-ft] ▶ Speed:range: up to 70 rpm ▶ Power range: up to 2393 kW ▶ Maximum operating pressure: 350 bar [5076 psi] ▶ Frame size: 2000, 3000, 4000, 5000 and 6000 ▶ Displacement: 63108 to 380178 cm3/rev [3851 to 23200 in3/rev] ▶ Specific torque: 1000 to 6 000 Nm/bar [50 853 to 305 119 ft-lbs/1000 psi] ▶ High power density ▶ High torque density ▶ Flexible, many sizes, few mechanical interfaces. ▶ Insensitive for shock loads ▶ Very low moment of inertia ▶ Small footprint (total occupied volume) ▶ Through hole diameter 270 mm ▶ Tandem mounting possibilty ▶ Version with shrink disc coupling available for CBM 2000 to CBM 3000, which gives direct and easy retrofit for

 Open the catalog to page 1
Radial Piston Hydraulic motor Hägglunds CBm-2

Hägglunds CBm | Radial piston hydraulic motor Ordering code In order to identify Hägglunds equipment exactly, the following ordering code is used. These ordering codes should be stated in full in all correspondence e.g. when ordering spare parts. Example Hägglunds CBm motor: Motor series Compact Type Magnum Nominal size , specific torque, Nm/bar (see section 4.3) Frame size 2000 E Shrink disc coupling Ø 340 mm C Shrink disc coupling Ø 360 mm Frame size 5000 Frame size 6000 Mounting alternatives, shaft Prepared for brake or tandem kit (see section 10.3) Displacement shift valve Moto

 Open the catalog to page 2
Radial Piston Hydraulic motor Hägglunds CBm-3

Radial piston hydraulic motor | Hägglunds CBm 3/72 Type of seal (see section 5) NBR (Nitrile) Through hole kit (see section 7) No Increased robustness (see section 6) Design Standard Special index *) ● = Available *) To be filled in by Bosch Rexroth DC-IA/ENG

 Open the catalog to page 3
Radial Piston Hydraulic motor Hägglunds CBm-4

Hägglunds CBm | Radial piston hydraulic motor Shaft side Connection side Fig.1: Section view of radial piston hydraulic motor 7. Cylindrical roller bearing 4. Cylinder block, spline 5. Cylinder block, hollow Bosch Rexroth's hydraulic industrial motor Hägglunds CBm Oil main lines are connected to ports A1 and C1 in the is of the radial piston type with a rotating cylinder block/ connection block and drain lines to one of the D-ports in hollow shaft and a stationary housing. The cylinder block is mounted in fixed roller bearings in the housing. An even number of pistons are radially located in...

 Open the catalog to page 4
Radial Piston Hydraulic motor Hägglunds CBm-5

Radial piston hydraulic motor | Hägglunds CBm 5/72 Fluid connections Hydraulic symbol Port locations and dimensions, see Table 1: Port dimensions

 Open the catalog to page 5
Radial Piston Hydraulic motor Hägglunds CBm-6

Hägglunds CBm | Radial piston hydraulic motor Port connections Rotation flow inlet A1 - A6 Rotation flow inlet C1 - C6 Fig. 3: Connection side of the motor Fig. 4: Shaft side of the motor Table 1: Port dimensions Connection Main connection If C is used as the inlet, the motor shaft rotates clockwise, viewed from the motor shaft side. Alternative main connection Normally plugged at delivery. Main connection If A is used as the inlet, the motor shaft rotates counterclockwise, viewed from the motor shaft side. Alternative main connection Normally plugged at delivery. Drain outlet Normally plugged...

 Open the catalog to page 6
Radial Piston Hydraulic motor Hägglunds CBm-7

Radial piston hydraulic motor | Hägglunds CBm 7/72 Technical data Calculation fundamentals Table 2: Calculation fundamentals. Metric Output power Flow rate required Output speed Inlet power Quantity Power 9549 Ts⋅(p-∆pl-pc )⋅ηm T Ts⋅ηm n ⋅ Vi 1000 q - ql Vi q⋅(p-pc ) 600 Output torque Specific torque Rotational speed Pressure loss Required pressure Charge pressure Flow rate required Total volumetric loss Mechanical efficiency 5252 Ts⋅(p-∆pl-pc )⋅ηm 1000 T⋅1000 Ts⋅ηm n ⋅ Vi 231 q - ql Vi q⋅(p-pc ) 1714

 Open the catalog to page 7
Radial Piston Hydraulic motor Hägglunds CBm-8

Hägglunds CBm | Radial piston hydraulic motor General data Table 3: General data (metric) Frame size CBm 2000 See section 9: Mounting alternatives Port connections See section 3.2: Port connections External loads See section 4.14: Permissible external loads Hydraulic fluids See section 4.5: Hydraulic fluids Pressure Maximum operating pressure See section 4.4: Recommended charge pressure Maximum peak pressure Charge pressure Maximum case pressure Maximum case peak pressure Temperature limits of case drain oil Seal type: NBR (Nitrile) Seal type: FPM (Viton) Minimum Motor with splines Motor with...

 Open the catalog to page 8
Radial Piston Hydraulic motor Hägglunds CBm-9

Radial piston hydraulic motor | Hägglunds CBm 9/72 Table 4: General data (US) Frame size CBm 2000 See section 9: Mounting alternatives Port connections See section 3.2: Port connections External loads See section 4.14: Permissible external loads Hydraulic fluids See section 4.5: Hydraulic fluids Maximum operating pressure Maximum peak pressure Charge pressure See section 4.4: Recommended charge pressure Maximum case pressure Motor with splines Motor with shrink disc coupling C Motor with shrink disc coupling E lb·ft2 Motor with splines Motor with shrink disc coupling C lb Motor with shrink disc...

 Open the catalog to page 9
Radial Piston Hydraulic motor Hägglunds CBm-10

Hägglunds CBm | Radial piston hydraulic motor Motor data Table 5: Specific data, metric Frame size Maximum speed Maximum operating pressure 2) Maximum operating power 3) Specific torque Nominal size motors are designed according to DNV-rules. Test pressure 420 bar. Peak pressure 420 bar maximum , allowed up to 10 000 times. Flushing of motor case is required. See section 4.10: Flushing Note! Max pressure <350 bar

 Open the catalog to page 10
Radial Piston Hydraulic motor Hägglunds CBm-11

Radial piston hydraulic motor | Hägglunds CBm 11/72 Table 6: Specific data, US Frame size Specific torque Maximum speed Maximum operating pressure 2) Maximum operating power 3) Nominal size The motors are designed according to DNV-rules. Test pressure 6000 psi. Peak pressure 6000 psi maximum , allowed up to 10 000 times. 3) Flushing of motor case is required. See section 4.10: Flushing 4) Note! Max pressure <5000 psi 2)

 Open the catalog to page 11
Radial Piston Hydraulic motor Hägglunds CBm-12

Hägglunds CBm | Radial piston hydraulic motor Recommended charge pressure The motor working in braking mode The hydraulic system must be such that the motor will Required charge pressure at the inlet port is according recieve sufficient charge pressure at the low pressure port. This applies to all types of installations. 4.4.1 The motor working in driving mode only For CBm 2000 - CBm 6000. The pressure at the low pressure port, should, during operation of the motor, be at least one bar above the case pressure independent of numbers of ports that are connected. Two cases to be considered: Note!...

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.