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Press module for hydraulic presses
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Catalog excerpts

Press module for hydraulic presses - 1

Press module for hydraulic presses Size 10, 16, 25, 32, 35 Component series 7X Maximum operating pressure 350 bar Maximum flow 2,000 l/min Hydraulic control with pilot-operated valves for upper piston Features ▶ Hydraulic control for machine types according to ISO 16092-3 and EN 289 ▶ EC type examination certificate HSM20005. The basic module 100 comprises all safety-related functions according to category 4 of DIN EN ISO 13849-1. ▶ The extension modules 200 include all common circuits for hydraulic presses. ▶ Suitable for – pressure/position controls – open circuit ▶ Modular design ▶ Supply connections lateral and at the bottom ▶ Thick film passivated (free from chromium(VI)) Features, contents 1 Ordering code 2, 3 Function 4, 5 Technical data 6, 7 Characteristic curves 8, 9 Basic functions according to safety category 4 10 … 12 Rapid traverse due to own weight via prefill valve 13, 14 Rapid traverse due to rapid traverse cylinder 15, 16 Rapid traverse with differential circuit 17, 18 Operation with high- and low-pressure pumps 19, 20 Load-sensing 21 … 23 High-response valve with zero overlap 24 … 26 Pressure holding on the piston chamber side 27, 28 Accumulator operation 29, 30 Slide cushion 31, 32 Set-up by own weight with prefill valve 33 … 35 Basic functions according to safety category 1 36, 37 Safe reduced velocity < 10 mm/s 38, 39 Safe reduced velocity < 10 mm/s and checking the braking force of the fall protection 40 General information 41 Accessories42 Recommended pump versions 43, 44 Further information 44 RE 63142, e

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Press module for hydraulic presses - 2

IH04C | Press module for hydraulic presses Upper piston According to ISO 13849, category 4, with type-examination procedure Component series 70 … 79 (unchanged installation and connection dimensions) Number of mounted modules (version-dependent) 06 Basic module 100 with one extension module 200 Basic module 100 with two extension modules 200 Pump pressure limitation – Item 120 07 With manual pressure adjustment With proportional pressure adjustment and decompression With manual pressure adjustment and depressurized circulation Press force adjustment in the piston chamber – item 130 08 With...

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Press module for hydraulic presses - 3

Press module for hydraulic presses | IH04C Directional valve – Item 110 11 Other valves upon request Extension modules – Item 200 12 With rapid traverse cylinder With rapid traverse cylinder and load-sensing With rapid traverse cylinder and high-response valve with zero overlap With rapid traverse cylinder and pressure holding on the piston chamber side With rapid traverse cylinder and accumulator operation With differential circuit and pressure holding on the piston chamber side With high-pressure and low-pressure pumps With high-pressure and low-pressure pumps and pressure holding on the...

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Press module for hydraulic presses - 4

IH04C | Press module for hydraulic presses Function The press module type C is a hydraulic control for the installation in hydraulic presses according to EN ISO 16092-3 or plastic and rubber machines as well as upholding equipment according to EN 289 and – according to DIN EN ISO 13849-1 – is regarded as a "safety-related component of control systems". The industrial area of application is extended to all machine types which require the safety requirements of the above-specified standards. The press module type C allows the user to design, construct, and/or modify their upper piston...

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Press module for hydraulic presses - 5

Press module for hydraulic presses | IH04C 5/44 Function Extension modules 200 With the extension modules item 200, further common variants are available for selection. The extension modules item 200 are installed between the basic module item 100 and the directional valve item 110 and their port pattern corresponds to the port pattern of the directional Variants valve item 110. When the extension modules item 200 are used, the safety of the hydraulic control is maintained. All actuator ports are arranged laterally. All measuring points are provided with two connections. Rapid traverse due...

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Press module for hydraulic presses - 6

IH04C | Press module for hydraulic presses Technical data (For applications outside these values, please consult us!) General Installation position Vertical with directional valve item 110 on top Safety-relevant on/off valves Without manual override Aluminum, riveted Ambient temperature range Storage temperature range Storage time more than 6 months Specify in plain text when ordering Hydraulic Maximum operating pressure Maximum return flow pressure Cast iron version Steel version bar Separately at zero pressure to the tank Recommended pilot pressure Recommended load pressure bar 20 ... 115...

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Press module for hydraulic presses - 7

Press module for hydraulic presses | IH04C 7/44 Technical data (For applications outside these values, please consult us!) Electrical Voltage type Direct voltage Duty cycle Protection class according to DIN EN 60529 Maximum surface temperature of the IP65 with mating connector mounted and locked1) With the electrical connection "K4", the protective grounding conductor (PE) must be connected properly. High-response valves3) Voltage Command value input Control electronics Mating connectors are not included in the scope of delivery and must be ordered separately. See data sheet 08006. Due to...

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Press module for hydraulic presses - 8

IH04C | Press module for hydraulic presses Characteristic curves

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Press module for hydraulic presses - 9

Press module for hydraulic presses | IH04C Characteristic curves

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Press module for hydraulic presses - 10

IH04C | Press module for hydraulic presses Basic functions according to safety category 4 (ISO 13849-PLe): IH04CS-7X/…1-WE0N-WEH000E-NN-G24 The following description is based on a cyclic control and position monitoring of the valves. ▶ Failure of any of the position-monitored valves must be detected by an external safety PLC and the start of the next dangerous movement after an error has to be prevented. Direction error immediate stop. ▶ The load holding pressure is the total of slide weight and weight of the top tool part acting on the effective annulus area. ▶ During muting (e.g. during...

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Press module for hydraulic presses - 11

Press module for hydraulic presses | IH04C 11/44 Slow retraction Cycle trigger Basic functions according to safety category 4 (ISO 13849-PLe): IH04CS-7X/…1-WE0N-WEH000E-NN-G24

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