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BODAS Pressure sensor PR4

BODAS Pressure sensor PR4
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BODAS Pressure sensor PR4

Product catalog summary
Overview: The Bosch Rexroth BODAS PR4 Pressure Sensor is engineered for hydraulic circuits, providing high accuracy and robust construction. It is resistant to environmental stresses and supports various electrical connections, complying with CE standards.
Features: The sensor offers a tightening torque of up to 55 Nm, high resistance to shock, vibration, and temperature changes, and is available in measuring ranges from 0 to 600 bar. It provides output signal options of 0.5 to 4.5 V ratiometric or SENT protocol and has a protection class of IP67/IP69K.
Technical Specifications: Utilizing a thin-film measurement principle, the sensor supports electrical connections such as AMP Superseal, Bosch Compact, Deutsch DT04-3P, and Trapez. It offers both analog and digital (SENT) output signal options.
Product Variants: Multiple configurations are available based on measuring range, mechanical connection, and electrical connection type, each with specific material numbers for bulk and single pack options.
Installation and Wiring: The sensor requires a 5 V supply voltage and connection to an ECU. Recommended wiring includes a pull-up resistor and a low-pass filter to maintain signal integrity.
Safety and Diagnostics: Features include error detection and diagnostics, reset behavior, error bands, and response to connection failures. It complies with safety standards ISO 13849, ISO 25119, ISO 19014-3, and ISO 19014-4.
Performance and Tolerances: The sensor maintains high accuracy over its service life, with specified tolerances for pressure and temperature. It is designed to handle overpressure conditions and distinguish them from errors.
SENT Protocol: The PR4 xxx xx SE/10 variant uses the SENT protocol for data transmission, providing structured pressure and temperature data.
Conclusion: The Bosch Rexroth BODAS PR4 Pressure Sensor is a versatile and reliable component for hydraulic systems, offering robust performance and compliance with industry standards.
Specifications: The sensor operates with a pressure range of up to 600 bar with a tolerance of ±5%. It supports a serial protocol called 'Enhanced Serial Protocol' with 8-bit ID and 12-bit data.
Procedures: Data transmission uses the SENT specification SAE J2716 JAN 2010, with Fast-Channel 1 for pressure data and Fast-Channel 2 for temperature data, encoded as 12-bit signals.
Norms and Standards: The sensor adheres to the SENT specification SAE J2716 JAN 2010, including diagnostic error codes and status codes transmitted in the Slow-Channel.
Recommandations: The sensor detects undervoltage and overvoltage conditions, providing error codes for various fault conditions.
Tolerances: Pressure measurement tolerance is specified in % FS, with variations depending on temperature and service life. Temperature measurement tolerances are also provided.
Technical Data: Detailed technical data includes measuring range, maximum overpressure, and burst pressure.
Specifications and Performance: Evaluated according to ISO 25119 and MPL c standards, with MTTFD and diagnostic coverage metrics provided for both analog and SENT output signals.
Operational Assumptions: Assumes machine control unit monitors sensor conditions, ensuring operation within specified boundaries.
Accessories: Various connector sets and protective caps are available to prevent moisture ingress.
Safety Instructions: Emphasizes professional installation and maintenance, avoiding modifications, and ensuring use within specified conditions.
Intended and Improper Use: Designed for mobile working machines, improper use voids warranty and liability claims.
Use in Safety-Related Functions: Supports a safety level up to (Ag)PL d when integrated properly, with customer responsible for risk analysis.
Disposal: Sensor and packaging must be disposed of according to national environmental regulations.
Further Information: Additional details available on the Bosch Rexroth website.
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Catalog excerpts

BODAS Pressure sensor PR4-1

BODAS Pressure sensor PR4 ▶ Thin-film measurement principle ▶ Measuring ranges 0 to 50 bar, 0 to 100 bar, 0 to 280 bar, 0 to 400 bar, 0 to 420 bar, 0 to 480 bar, 0 to 600 bar ▶ Output signal 0.5 to 4.5 V ratiometric at supply voltage 5 V or SENT according to SAE J2716 JAN 2010 ▶ Protection class IP67 / IP69K Type code ▶ High shock and vibration resistance ▶ High resistance to pressure peaks ▶ Very good temperature shock resistance ▶ High accuracy over the complete measuring range ▶ Compact robust construction ▶ Available electrical connections: – AMP Superseal 1.5 – Bosch Compakt 1.1a – Deutsch DT04-3P – Trapez ▶ CE conformity Technical data Electrical connection (Pin assignment) Safety-related characteristics in accordance with ISO 13849, ISO 25119, ISO 19014-3, ISO 19014-4 Safety Instructions

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BODAS Pressure sensor PR4-2

PR4 | BODAS Pressure sensor Type code Pressure sensor Bosch Compact 1.1a; code 1 Bosch Compact 1.1a; code 2 (potted connector base)

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BODAS Pressure sensor PR4-3

BODAS Pressure sensor | PR4 Type code Available variants1) Typ (with AMP Superseal 1.5 connection2)) Material number Bulk pack (136 pieces) Single pack Typ (with Bosch Compact 1.1a; code 1 connection) Material number Bulk pack (136 pieces) Single pack Typ (with Bosch Compact 1.1a; code 2 connection) Material number Bulk pack (136 pieces) Single pack Further variants (incl. different electric connectors AK 3-pole code B, AK-Kostal 3-pole code A, Delphi Packard 3-pole code B, MLK 3-pole code B) on request. SOP 04 / 2025 RE 95156/2024-07-22, Bosch Rexroth AG

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BODAS Pressure sensor PR4-4

PR4 | BODAS Pressure sensor Type code Material number Bulk pack (136 pieces) Single pack Typ (with trapeze connection) Material number Bulk pack (136 pieces) Single pack SOP between August 2024 and September 2025 depending on material number

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BODAS Pressure sensor PR4-5

BODAS Pressure sensor | PR4 Product description PR4 xxx xx 05 / 10 Product description PR4 xxx xx 05 / 10 This sensor is used for measuring pressure in hydraulic circuits. Due to its outstanding characteristics, it is also ideally suited for use in mobile hydraulics: Shock and v ibration resistance, type of protection, resistance to pressure spikes, resistance to temperature shock, Resistor information Designation Value Minimum EMC characteristics better than 150 V / m. A resistance bridge is applied on a steel membrane using thin-film technology. The measurement principle uses a hermetically...

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BODAS Pressure sensor PR4-6

PR4 | BODAS Pressure sensor Product description PR4 xxx xx 05 / 10 Behavior after reset and initialization for the sensor Error diagnosis for the sensor PR4 xxx xx 05 / 10 Since the sensor characteristic of the upper operating In case of certain errors, a reset is triggered in the sensor. range is limited, overpressure conditions can be distin- These are then generated every 400 ms. After a reset, and guished from errors. during the subsequent initialization of the sensor, the output is pulled to ground. If the error is still present, the The coding of the response to an error in the following...

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BODAS Pressure sensor PR4-7

BODAS Pressure sensor | PR4 Product description PR4 xxx xx 05 / 10 Response of the sensor in case of error Error description Debounce characteristics Error mode Initialization, p (pressure) and T (temperature) not yet available Indicates that OTP Bit for final programming at Bosch of OTP Master is not set (lock-bit not set) −1 Error is set immediately, No reset is triggered Error is set immediately, Reset is triggered 1) Power-on Complete RAM check (Read / Write) Beginning of continuous ROM check 2) Normal operation Continuous ROM check Continuous RAM check RAM / ROM checks DSP by Parity during...

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BODAS Pressure sensor PR4-8

PR4 | BODAS Pressure sensor Product description PR4 xxx xx 05 / 10 Tolerances of the PR4 xxx xx 05 / 10 sensor The tolerance of the pressure measurement is specified in % FS. FS = “full scale” refers to the nominal sensor pressure pn usable range (4 V). The relative tolerance is pressure- and temperature-dependent and increases over the service life. In this connection, the service life comprises the entire specified service life respectively all specified tests. Statistically, the tolerances for new parts are observed with ±3 s per production lot. 100% sorted products may be delivered. After...

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BODAS Pressure sensor PR4-9

BODAS Pressure sensor | PR4 Product description PR4 xxx xx SE / 10 Product description PR4 xxx xx SE / 10 ▼ Set-up of the extended serial message from 18 sent messages described in chapter “Pin Assignment”. Sensor characteristics PR4 xxx xx SE / 10 and SENT protocol description The assignment of the sensor connector pins of the highpressure sensor deviates from the SENT standard as Pause Pulse plied with a supply voltage of 5 V. Sync Stat. The sensor is to be switched by the control unit according Sync Stat. Status &Comm. Nibble Bit: 3 2 1 0 Reserved (Spec. Appl.) SENT configuration for PR4 sensor...

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BODAS Pressure sensor PR4-10

PR4 | BODAS Pressure sensor Product description PR4 xxx xx SE / 10 The sensor is delivered with the following settings: (“Configuration Shorthand” according to J2716 JAN 2010) 050 280 420 480 600 PR4 xxx xx SE / 10 PR4 xxx xx SE / 10 PR4 xxx xx SE / 10 PR4 xxx xx SE / 10 PR4 xxx xx SE / 10 Pressure offset (P2) / Nominal pressure (P3)1) 0 bar in the mode relative pressure / 050 bar 0 bar in the mode relative pressure / 280 bar 0 bar in the mode relative pressure / 420 bar 0 bar in the mode relative pressure / 480 bar 0 bar in the mode relative pressure / 600 bar Maximal pressure for error - flag...

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BODAS Pressure sensor PR4-11

BODAS Pressure sensor | PR4 Product description PR4 xxx xx SE / 10 ▼ Transfer characteristic for the pressure as 12-bit data values pOut, Code Signaling Fault codes High clamp Reduced accuracy Pressure delta Pressure range with guaranteed tolerances Reduced accuracy Low clamp Initialisation The assignment of digital value to pressure is shown in table “Characteristic parameters pressure”, the accuracy of the sensor is defined in the section Tolerances on temperature, pressure and life of the sensor PR4 xxx xx SE / 10. Characteristic parameters pressure Parameter

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