Basic Mechanic Elements

Basic Mechanic Elements
1 / 472 PagesView full catalog

Basic Mechanic Elements

Product catalog summary
Introduction
Bosch Rexroth's modular profile system is introduced as a versatile and efficient solution for creating customized working environments across various industries. It ranges from simple frames to fully automated manufacturing lines, emphasizing adaptability and efficiency.
Product Specifications
The system comprises over 120 profile cross-sections with modular dimensions, connection elements, and accessories. These components are designed for high load-bearing capacities and secure connections, suitable for ESD-sensitive environments.
Connection Elements
Includes quick connectors, bolt connectors, T-connectors, and cubic connectors, each tailored for specific applications to ensure secure and reliable connections.
Accessories
Accessories are designed to enhance functionality and ease of mounting, including elements for panel mounting, feet and wheels, manual movement aids, cover caps, installation elements, and door fittings.
Design and Safety
The system offers design elements in signal gray and ESD black, ensuring aesthetic appeal and functionality. Safety is prioritized, with designs minimizing accident risks and complying with safety regulations.
Planning and Implementation
MTpro planning software aids in efficient planning and ordering, featuring a CAD library and profile deflection calculation. The software is multilingual, enhancing accessibility.
Applications and Solutions
Examples of applications across sectors like automotive, logistics, and electronics are provided, including flexible assembly lines and protective fences.
Conclusion
Bosch Rexroth's modular profile system is a comprehensive solution for diverse industrial needs, supported by a global network and professional expertise.
Specifications and Guidelines
The document provides technical specifications for Bosch Rexroth AG strut profiles and related components, used in constructing adjustable frames, fastening panel elements, and supporting electronic devices. It includes detailed descriptions of materials, dimensions, and required accessories.
Materials
Most components are made from anodized aluminum, with some parts available in ESD versions. Fastening materials are typically steel and galvanized.
Recommendations
Guidelines for assembly include using specific accessories, brackets for easy assembly, and elongated holes for longitudinal compensation.
Joint and Air-Supply Systems
Details on components like clamping levers, joints, swivel bearings, and air-supply elements, focusing on materials such as diecast zinc and steel. Procedures for assembly and utilization are provided, along with adherence to DIN standards and ESD compliance.
Mounting and Mobility Systems
Specifications for components like locking levers, lifting wheels, castor wheels, and mounting profiles. Installation procedures and compliance with ISO and DIN standards are detailed.
Hinges and Door Fittings
Specifications and assembly instructions for hinges and door fittings, including materials, assembly procedures, and required accessories.
Protective Devices
Details on protective devices, compliance with standards, safety distances, and protective frame specifications. Assembly kits and EcoSafe components are also covered.
Manual Movement Systems
Specifications for components like slide hangers, snap hooks, sliders, and support wheels, focusing on materials, load capacities, and dimensions.
Linear Guide Systems
Specifications and assembly instructions for linear guide systems, focusing on materials, cam rollers, guide rods, and profiles. Technical data and recommendations for assembly and maintenance are provided.
Load Calculations
Details on calculating loads on bearings for trolleys, including equivalent dynamic and static loads, load factors, and capacities.
Lateral Guides and ESD Applications
Specifications for profile rails and accessories, clamping holders, connectors, and ESD applications, including technical data and recommendations.
See more

Catalog excerpts

Basic Mechanic Elements-2

Explanations Presentation Bracket (standard) Threaded sleeve Product available for delivery as: –– Single component of variable length, e.g. Order: 1 x 3 842 993 257 / 785 Delivery: 1 x 40x40 HR with M12 profile finishing on both sides, L = 785 mm : here 20 pcs) of fixed length, e.g. –– Delivery unit ( Order: 1 x 3 842 529 381 Delivery: 20 x 40x40 HR (without profile finishing), L = 6070 mm M12 M12 Notes on profile finishing, see Section 2. The product is delivered in packaging units ( : in this case 20 units); i.e. the order quantity must at least equal the specified quantity or a multiple of...

 Open the catalog to page 2
Basic Mechanic Elements-3

Introduction Strut profiles Connection elements Air-supply elements Mounting of panel elements Accessories for protective devices Protective devices and partition walls EcoSafe Installation elements Elements for manual movement Linear guides FiFo station Components for lateral guides Technical data Material number overview

 Open the catalog to page 3
Basic Mechanic Elements-4

The Rexroth modular profile system Working environments are all the more efficient when they are individually tailored to meet the respective production requirements. Bosch Rexroth’s ultra-flexible assembly system offers quick, complete solutions for every industry. From flow racks and frames made of aluminum profiles, Bosch Rexroth facilitates the realization of customized, enclosures, ergonomic assembly work stations through future-proof solutions for your production. With customer- to fully automated manufacturing lines with transfer oriented services and comprehensive service support, systems:...

 Open the catalog to page 4
Basic Mechanic Elements-5

One system – Everything covered. Our versatile comprehensive range: The “Single-source overall concept” Smart product concept Optimum implementation of your system solution with a sophisticated product range Wide product range with perfectly matching components Your advantages Practical orientation in combination with deep specialized know-how Experience and expertise Global network, verified and certified processes Maximum planning security Supported by sophisticated tools, high flexibility and a wide range of options

 Open the catalog to page 5
Basic Mechanic Elements-6

Smart product concept – The Rexroth modular profile system Bosch Rexroth's high-performance aluminum modular profile system allows you to create secure, complete and transparent solutions for improving work productivity. ▶▶ Standardized components ▶▶ Well designed connecting systems ▶▶ Low planning costs ▶▶ Short assembly times with few tools needed ▶▶ Systematically matched elements ▶▶ Comprehensive color concept ▶▶ Universal ESD-compatibility ▶▶ Anti-torsion elements and positioning aids ▶▶ Strong profiles and stable connectors withstanding strong forces ▶▶ Compliance with standards and regulations...

 Open the catalog to page 6
Basic Mechanic Elements-7

Rexroth aluminum strut profiles – Smart individual components in comprehensive systems Over 120 different profile cross-sections with perfectly adjusted modular dimensions as well as versatile connection elements and accessories enable you to turn any idea into reality – for maximum design flexibility and security. Strong profiles Secure connection technology Economical choice for any load scenario! Custom-fit matching accessories Rexroth connectors hold firmly and securely! Easy to fix in the profile slot or central hole! Profiles with high load-bearing capacities Innovative special profiles...

 Open the catalog to page 7
Basic Mechanic Elements-8

Secure connection technology – Smart and proven in practice and workshop environments The right connection element for every application – whether rectangular, variable-angle, flexible, internal, vibration-resistant, torsion-resistant. The connectors break the anodized coating of the profiles. This way, a conducting connection is established between the profiles to comply with the requirements for applications in ESD-sensitive environments (ESD – Electro Static Discharge). CUBIC CONNECTOR installation with centering lugs – even overhead ▶▶ Plug-through screws with high rigidity ▶▶ Quick installation...

 Open the catalog to page 8
Basic Mechanic Elements-9

Matching accessories – Tailor precisely to the modular profile system The accessories are tailored precisely to the modular profile system and enable easy mounting in the profile slot or the central bore. The modular profile system of profiles and connection elements is completed by a wide range of accessories. COVER CAPS INSTALLATION ELEMENTS ▶▶ Protection against injury at open cutting edges ▶▶ Attractive design in “signal gray” and “black ESD” ▶▶ Well-arranged installation of power lines ▶▶ Low-maintenance electrical installation with cable ducts and cable brackets ▶▶ Secure support ▶▶ Wide...

 Open the catalog to page 9
Basic Mechanic Elements-10

Design elements – Well-arranged connections, clear marking SIGNAL GRAY The signal gray (RAL7004) color variant meets the market requirement for a subtle color scheme for fixtures and therefore provide the application with a harmonious and calm appearance. The low-contrast aluminum structure forms the optical background and leaves open room for customer-specific design elements. ESD BLACK As the only modular profile system on the market, Rexroth offers all standard and ESD accessories in gray and black. The conductive plastic components can discharge voltage and ensure equipotential bonding in...

 Open the catalog to page 10
Basic Mechanic Elements-11

Experience and expertise – thanks to professional, worldwide network Comprehensive experience, in-depth know-how and reliable production capacities ensure timely and speedy supply. Reliable worldwide availability Professional point of contact ▶▶ Dealers, systems providers and regional and national subsidiaries are always near at hand for you – worldwide ▶▶ Highly efficient central warehouse in Stuttgart ▶▶ Local sales partners ▶▶ Local warehouses at Rexroth sites ▶▶ Highly skilled experts ▶▶ “Made to order” production capacities On-time, speedy supply ▶▶ All components available ▶▶ Pre-assembled...

 Open the catalog to page 11
Basic Mechanic Elements-12

Systematic safety – playing it safe from the start Thanks to the overall system of the Rexroth modular profile system, accident risks are avoided and safety regulations reliably complied with. There are numerous hazards in any modern work Legal regulations, product regulations, certifications, environment and particularly where they are expected the regular checks and verifications and documentation are least. A lack of safety in production, assembly or storage comprehensive requirements. We are aware of them facilities poses a risk of death for personnel. Severe accidents may have unexpected...

 Open the catalog to page 12

All Bosch Rexroth - Assembly Technology catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.