1. Catalogs
  2. Bosch Production Tools
  3. Production Air Tools and motors

Production Air Tools and motors

Production Air Tools and motors
1 / 108 PagesView full catalog

Production Air Tools and motors

Product catalog summary
Overview: The document provides a detailed guide on Bosch Air Tools, emphasizing ergonomic design, compliance with standards, and technological benefits. It highlights the advantages of Bosch's polyamide housing for insulation, comfort, and durability, enhancing the power-to-weight ratio.
Specifications and Standards: Bosch air tools meet EN 792, EN 50144 standards, and comply with Directives 89/392/EEC. They are ISO 9001 certified, ensuring quality and reliability. Performance data is based on a flow pressure of 6.3 bar (91 PSI) with a 4 m hose length.
Design and Maintenance: Bosch tools are designed for easy maintenance and repair, with common parts across models to reduce inventory and costs. They feature impulse and impact mechanisms for minimal torque reaction and precise control.
Technological Advantages: Bosch's C.L.E.A.N motor technology optimizes air consumption, reduces noise, and eliminates lubrication needs. The spark-free air motors are suitable for damp environments and run cool to prevent overheating.
Product Range: The document details drills, grinders, screwdrivers, nutrunners, and air motors, providing selection guides, technical specifications, and usage scenarios. For example, the drill section advises on choosing the right drill based on bit diameter and material cutting speed.
Accessories and Additional Features: Accessories include collet chucks, locking nuts, and exhaust air sets. Dimensional drawings and noise level information for different models are provided.
Online Resources: Bosch offers extensive online resources, including service and parts information, operating instructions, and product comparisons at www.boschproductiontools.com.
Selection Guide for Grinders: A comprehensive guide for selecting grinders based on applications is provided, with tables for straight and vertical grinders. It emphasizes power output and tool characteristics, advising adherence to abrasive manufacturer's specifications.
Specifications and Performance: Part numbers with no-load speeds for grinders are listed, categorized by motor power. The guide highlights high-speed capabilities of straight grinders for precise applications.
Technical Data and Accessories: Specifications include air consumption, weight, collet diameter, air inlet thread, and hose diameter. Accessories like safety lever switches and exhaust air hoses are listed.
Vertical Grinders: Detailed with power outputs from 400 to 3500 watts, featuring polyamide housing for comfort and durability.
Speed Table for Grinding Abrasives: A speed table shows the relationship between grinding disc diameters and speeds, following DIN 69170 standards.
Collet Chart and Accessories: Includes a collet chart with part numbers and dimensions, emphasizing matching collet diameters to grinder models.
Noise Levels and Dimensional Drawings: Noise levels for various models and dimensional drawings for straight grinders are provided, emphasizing noise reduction in design.
Tool Technology and C.L.E.A.N. Features: Discusses Bosch's C.L.E.A.N. technology for optimizing air consumption, eliminating oil needs, and reducing noise.
Shut-off Clutch Features: Describes Bosch's automatic shut-off clutch for high torque repeatability and accuracy, meeting ISO 5393 requirements.
Clutch Types: Details shut-off and ratcheting cushion clutches for different applications.
Impulse and Impact Wrenches: Describes impulse wrenches for minimal maintenance and impact wrenches for large fasteners.
Torque and Fastening Guidelines: Provides torque values for various fasteners, emphasizing the right driver for fastener and joint type.
Tool Selection Guide: Recommendations for screwdrivers based on screw size and torque limit are included.
Technical Specifications: Torque values for air motors at different pressures are provided, along with operating curves for torque, power, and air consumption.
Motor Technical Data: Stall torque values for different air pressures and noise levels for models are listed.
Air Technology Guide: Explains compressed air features, motor structure, and maintenance, highlighting vane-type air motors.
Optimizing Tool and Motor Life: Emphasizes the importance of a filter-regulator-lubricator (FRL) system and introduces the C.L.E.A.N series.
Compressor and Air System: Describes compressor types and system design guidelines, recommending a closed-loop pipe system.
Key Recommendations: Use an FRL system close to the tool, consider the C.L.E.A.N series, and design air systems with a closed-loop configuration.
System Setup Considerations: Account for airflow increases, install pipes at an angle, and use condensate traps.
Pipe and Hose Specifications: Inner diameter affects performance; a guide for determining correct diameter is provided.
Compressor Size Determination: Determined by input factor, with recommendations for on-site evaluation.
Speed Control Benefits: Speed controllers stabilize tool speeds, reducing wear and noise.
Common Mistakes to Avoid: Avoid incorrect tool selection, insufficient airflow, and inadequate pipe diameter.
Noise and Exhaust Air Control: Use exhaust air hoses and silencers to improve the work environment.
Bosch Service Quality: Bosch offers various services, including spare parts and recycling services.
See more

Catalog excerpts

Production Air Tools and motors-1

Production Air Tools and motors

 Open the catalog to page 1
Production Air Tools and motors-2

2 | Overview | Production Air Tools Bosch Air Tool Technology The perfect combination of form and function The Many Benets of Bosch Ergonomic Design Bosch Air Tools t perfectly into most hands. They are lightweight, quiet and run smoothly. Our polyamide (berglass-reinforced plastic) housing effectively insulates against temperature extremes produced by the air motor, provides maximum grip comfort and is light, rigid & virtually indestructible. Polyamide saves as much as 40% of total tool housing weight, giving our tools an excellent power to weight ratio. You’ll be amazed at how light and comfortable...

 Open the catalog to page 2
Production Air Tools and motors-3

Production Air Tools | Overview | 3 5 Drills and rotary hammer 6 Selection guide for drills 8 Drills and rotary hammer 14 Drill dimensional drawings 16 Selection guide for grinders 26 Grinder dimensional drawings tappers, impulse & impact tools 30 Tool technology benefits 31 Bosch clutch features & benefits 34 Choosing the proper tool 35 Torque guide for screw sizes 36 Selection guide for screwdrivers 38 Straight vacuum screwdrivers 50 Center grip screwdrivers 60 Process and maintenance controller PMC-10 61 20 Watt vacuum screwdriver accessories 62 Screwdriver and nutrunner accessories 65 Screwdriver,...

 Open the catalog to page 3
Production Air Tools and motors-4

4 | Overview | Production Air Tools An overview with one click: Everything you need is online Operating instructions, pictures and downloaded from the Internet. IT OtHmi Locjtor U«i Boicn Angle Shut-off Wrench ■ Irrriijur iftl Ait TEMIK .Start search ndtatju detain is the place to find new products, upcoming events, and product features & benefits. Customers can locate an authorized distributor near them or find links to other Selecting tools is simplified with the ability to make tool comparisons online. Users can display a set range of tools and compare their respective data, such as torque...

 Open the catalog to page 4
Production Air Tools and motors-5

Drills and rotary hammer

 Open the catalog to page 5
Production Air Tools and motors-6

6 | Drills and rotary hammer | Production Air Tools Selection guide for drills Part number Choosing a drill should be done using two key criteria: ̈ Drill bit or hole diameter Cutting speed (m/min): Recommended cutting speed of the speed regulated drill bit in a specic material 0 607 154 101 This table shows the optimum cutting speeds and drill bit diameters for various common materials as sorted by unregulated Bosch air drill models. 0 607 161 100 These recommended values are based on generally accepted speeds for HSS twist drill bits. If no value is specied in the table, it means that the drill...

 Open the catalog to page 6
Production Air Tools and motors-7

Production Air Tools | Drills and rotary hammer | 7 Cast iron up to 300 N/mm2 Plastics Brass, copper, bronze Silumin (Aluminum-Silicon alloy)

 Open the catalog to page 7
Production Air Tools and motors-8

8 | Drills and rotary hammer | Production Air Tools Drills with 120, 180 and 400 watt motors Part number Chuck capacity in mm (inches) Production air drills rotate in forward direction only Polyamide housing reduces weight and provides operator comfort (400 watt model only) Excellent performance/weight ratio Air motor provides for long life and long run times without overheating

 Open the catalog to page 8
Production Air Tools and motors-9

Production Air Tools | Drills and rotary hammer | 9 Max. drilling dia. in steel mm (inch) Motor power in watts (Hp) Air consumption under load l/s (cfm) Drill spindle thread Hose inner diameter (mm) Chuck (as specied) Barbed hose nipple Suspension hook Chuck (as specied) Suspension hook Barbed hose nipple Auxiliary handle Chuck (as specied) Suspension hook Barbed hose nipple Included accessories All motor power & torque data in this catalog assumes an air pressure of 6.3 bar/91psi exists at the tool inlet. Correct air pressure and volume should be veried at inlet with the tool running at no-load...

 Open the catalog to page 9
Production Air Tools and motors-10

10 | Drills and rotary hammer | Production Air Tools Drills and rotary hammer with 400 and 740 watt motors Part number Chuck capacity in mm (inches) Production air drills rotate in forward direction only Polyamide housing reduces weight and provides operator comfort Excellent performance/weight ratio Part number Maximum drilling diameter mm (inch) Hammer mechanism is identical to electric "bulldog" model Hammer can be used in damp or Rotary hammer wet locations where electric tools may be unsafe ̈ Air motor provides for long life and long run times without overheating

 Open the catalog to page 10
Production Air Tools and motors-11

Production Air Tools | Drills and rotary hammer | 11 Max. drilling dia. in steel mm (inch) Power output in watts (Hp) Air consumption under load in l/s (cfm) Drill spindle thread Hose inner diameter (mm) Power output in watts (Hp) Chuck (as specied) Barbed hose nipple Sintered metal silencer Auxiliary handle Included accessories Air consumption under load in l/s (cfm) Hose inner diameter (mm) SDS-plus with auto-locking system Ideal for drilling in damp conditions Included accessories Auxiliary handle Depth stop Barbed hose nipple Plastic carrying case All motor power & torque data in this catalog...

 Open the catalog to page 11
Production Air Tools and motors-12

12 | Drills and rotary hammer | Production Air Tools Recommended speeds for HSS twist drill bits The range of Bosch Drills features straight and pistol models from The table is intended to help you select the right drill bit for a given Cutting speed Steel over Brass, copper, Silicon alloy)

 Open the catalog to page 12
Production Air Tools and motors-13

Production Air Tools | Drills and rotary hammer | 13 Accessories for drills Part number Use for drills Part number Collet chuck, 3/8" thread Suspension hook Central exhaust air hose

 Open the catalog to page 13
Production Air Tools and motors-14

14 | Drills and rotary hammer | Production Air Tools Dimensional drawings Drills, rotary hammer Dimensions in mm Part number *Asterisk indicates alternate dimensions for corresponding tool part numbers

 Open the catalog to page 14
Production Air Tools and motors-16

16 | Grinders | Production Air Tools Selection guide for grinders Part number (for straight and vertical grinders) grinding work and stones have been optimally matched to a tool. This guide is only a recommendation. When selecting a grinder to match the and safety instructions. Be sure to match Part number The selection of a grinder is based on the grinding application. In both tables work, the power output and other tool characteristics must be considered. Please follow the abrasive the recommended maximum speed of any abrasive to the grinder being used. ideal for this application good for this...

 Open the catalog to page 16

All Bosch Production Tools catalogs and technical brochures

  1. EXACT

    40  Pages

Archived catalogs

  1. L-BOXX

    6  Pages

  2. 2019 EXACT

    29  Pages

  3. EXACT 7

    2  Pages

  4. EXACT 12

    2  Pages

  5. 2015 EXACT

    68  Pages

  6. 2013 EXACT

    52  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.