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Steam boiler systems from Bosch: Highly efficient and reliable process heat

Steam boiler systems from Bosch: Highly efficient and reliable process heat
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Steam boiler systems from Bosch: Highly efficient and reliable process heat

Product catalog summary
Overview
Bosch Industrial Boilers is a leading global supplier of industrial boiler systems with over 150 years of experience. The company offers a range of steam boilers known for their quality, reliability, and efficiency, manufactured in Germany and Austria. Bosch's intelligent control systems enhance the availability and efficiency of boiler plants.
Quality and Experience
Bosch provides expertise from project conception to commissioning, offering customized solutions and easy retrofitting of modules. Their boilers are designed for rapid heating and high steam quality, minimizing shutdowns and water entrainment. The company adheres to international standards, with rigorous quality checks including X-ray inspections of welding seams.
Energy-Saving Technologies
Bosch's system solutions include modules and smart controls that reduce energy consumption and improve CO2 balance. Key components include economizers, flue gas condensers, and water treatment systems, which collectively offer significant fuel and resource savings.
Electric Steam Boiler ELSB
The ELSB is an electrically heated steam generator offering up to 8.3 t/h steam at 24 bar with 99.6% efficiency. It operates CO2-neutral when using green electricity, eliminating the need for flue gas systems and reducing installation costs. The ELSB is customizable and integrates seamlessly into existing systems.
UNIVERSAL Steam Boiler CSB
The CSB is a compact steam boiler suitable for various industries, offering low emissions and high efficiency. It supports multiple fuels, including biogas and hydrogen, and features a user-friendly control system. The CSB's design ensures easy installation and maintenance, with high efficiency achieved through helical heat exchanger tubes and integrated economizers.
Key Features
  • Optional condensing heat exchanger reduces flue gas temperature to 60°C.
  • Low-NOx burner and flame tube design ensure emissions below EU limits for 2025.
  • High steam quality and durability due to advanced manufacturing techniques.
  • Integrated economizer and modular heat recovery modules enhance efficiency.
Specifications
  • Output ranges from 200 to 28,000 kg/h depending on the model.
  • Safety pressure up to 30 bar and maximum temperature up to 300°C.
  • Compatible with various fuels including oil, gas, biogas, and hydrogen.
Design and Technology
  • Three-pass flame tube/smoke tube technology for efficient heat transfer.
  • Modular design allows customization to meet specific requirements.
  • Integrated economizer for preheating boiler feed water, reducing fuel consumption.
Efficiency and Environmental Impact
  • High efficiency due to integrated economizer and heat recovery modules.
  • Low emissions with NOx levels below 50 mg thanks to advanced firing systems.
  • Potential for flue gas temperatures below 50°C with condensing technology.
Installation and Maintenance
  • Compact design facilitates easy installation and maintenance.
  • Pre-assembled modules and plug-in connections simplify setup.
  • Remote management and control options available for operational efficiency.
Applications Suitable for use in food and beverage industries, manufacturing, and municipal facilities. The boilers can be configured for various applications, including waste heat recovery and superheated steam generation.
UNIVERSAL Steam Boiler ZFR/ZFR-X
This boiler is designed for energy supply, power plants, municipal facilities, and manufacturing industries. It features three-pass double-flame tube/smoke tube technology, with outputs ranging from 18,000 to 55,000 kg/h, and supports various energy sources including oil, gas, and hydrogen.
Key Features
  • User-friendly operation with configurable boiler control and secure remote access.
  • Reliable performance with high pressure consistency and steam quality.
  • High efficiency due to three-pass technology and integrated economizer.
  • Simplified wiring, pre-assembled modules, and easy maintenance.
Optional Components Include superheater module, flue gas heat exchanger, feed water cooling module, and condensate service module.
Case Study The Ledvice power plant in the Czech Republic uses four ZFR-X double-flame tube boilers to generate up to 167 tons of steam per hour, supporting both power generation and district heating.
Additional Products The document also describes the four-pass boiler with burner and the UNIVERSAL heat recovery steam boiler HRSB, which utilize waste heat for steam generation.
Benefits of Bosch Steam Boilers
  • Increased efficiency and environmental responsibility through waste heat utilization.
  • Modular system design for easy planning and installation.
  • High efficiency due to tubular heat exchangers and thermal insulation.
  • Optional integrated economizer for additional efficiency gains.
  • Automated and reliable operation with intelligent boiler control.
  • Pre-parameterized boiler control for smooth commissioning.
  • Reduced component diversity for spare parts inventory.
Boiler Control Systems
  • BCO (Boiler Control): Offers customized control with high-end displays, automation, and safety features. It includes predictive condition monitoring and plug & play installation.
  • SCO (System Control): Central control for boiler houses, enabling seamless communication and data transparency. Features include automatic start-up, remote access, and integration with existing systems.
Industrial Boiler Assist
  • Central platform for remote management, offering real-time monitoring, proactive alerts, and high operational safety.
  • 24/7 service availability with fast response times and reliable spare parts supply.
Case Studies
  • Lactalis: Implementation of a UL-S steam boiler system resulted in significant reductions in gas, electricity, and water consumption.
  • Hans Kupfer & Sohn GmbH & Co. KG: Integration of an electric steam boiler system with renewable energy sources reduced gas consumption and CO₂ emissions.
Contact Information Provides contact details for Bosch Industriekessel GmbH and Bosch Industriekessel Austria GmbH, including service and spare parts hotlines.
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Catalog excerpts

Steam boiler systems from Bosch: Highly efficient and reliable process heat-1

Invented for Life # BOSCH Steam boiler systems from Bosch Highly efficient and reliable process heat

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Quality through 150 years of experience Contents 3 Quality through 150 years of experience 30 Four-pass boiler with burner 6 Energy-saving system technology 32 UNIVERSAL heat recovery steam boiler HRSB 8 Electric steam boiler ELSB 12 UNIVERSAL steam boiler CSB 16 UNIVERSAL steam boiler U-MB 36 Industrial Boiler Assist 20 UNIVERSAL steam boiler UL-S/UL-SX 37 Bosch Industrial Service 24 UNIVERSAL steam boiler ZFR/ZFR-X 39 Reference Kupfer (ELSB) Bosch Industrial Boilers is renowned worldwide as a specialist supplier of boiler s ystems in all sizes and output categories. For over 150 years we have...

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Steam boiler systems from Bosch: Highly efficient and reliable process heat-3

Precision due to welding in ideal position Thanks to horizontal welding with highly modern welding processes, a more homogeneous structure, a deeper root penetration and notchfree welding s urfaces are achieved. Use of welding robots Semi-automatic and fully automatic welding robots are used for consistently high quality on highlystressed welding seams. Optimum design Thanks to an ideal ratio between water content and steam c hamber, Bosch boilers are optimised in their design for rapid heating and a high level of steam quality. Ideal temperature distribution and release of vapour bubbles enables...

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Energy-saving system technologyProject-specific system solutions with perfectly matched modules and smart controls reduce energy consumption, improve the CO2 balance and achieve complete automation for high operational reliability. Economizer ► up to 7% fuel saving Feed water cooling Settings and maintenance ► up to 3% fuel saving ► extended service life Water treatment ► higher water quality ► improved steam quality ► lower desalting rate Modulating firing ► up to 1% fuel saving Condensate systems ► up to 12% fuel saving ► make-up/raw water saving ► waste water reduction Thermal degassing system...

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Steam boiler systems from Bosch: Highly efficient and reliable process heat-5

Bosch electric steam boiler ELSB Sustainable steam with green electricity The steam chamber on the ELSB produces high quality steam and has low residual steam moisture. Thanks to its variable output, the thyristor circuit of the control achieves an extremely high level of efficiency across the entire load range. Furthermore, the output can be automatically adjusted to your requirements or to available surpluses in the self-generated electricity. The ELSB electrical steam boiler does not emit any flue gas. Neither the chimney, the flue gas aftertreatment components nor the infrastructure for the...

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Steam boiler systems from Bosch: Highly efficient and reliable process heat-6

Design The durable ELSB electric steam boiler offers a high steam space and proven Bosch quality with an efficiency of up to 99.6%. The heating bundle and boiler are optimally matched to each other. The integrated heating bundle has backup elements for many years of operation and, thanks to thyristor technology, offers continuous boiler control from 0-100%. As there is no combustion, the installation effort is reduced. No flue gas system is required and thus no chimney in the case of a purely electric steam supply. Fuel supply and storage are also not required. The safety equipment includes safety...

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Steam boiler systems from Bosch: Highly efficient and reliable process heat-7

Ultra-compact steam boiler, available in a wide range of output sizes. Enables future-proof low emissions and a high efficiency level. The ideal solution for food and beverage industries, manufacturing industries, hospitals, laundries and hotels. The CSB achieves a high level of efficiency thanks to its helical heat exchanger tubes and integrated economizer. In addition, the sophisticated insulation concept and Bosch multi-compound insulation ensure minimal radiation losses. ► Innovative boiler design and efficiency modules for high energy efficiency and fuel savings ► Optional condensing heat...

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Steam boiler systems from Bosch: Highly efficient and reliable process heat-8

14 | Steam boilers Steam boilers | 15 14 | Steam boilers Steam boilers | 15 The steam-drying unit and the generously dimensioned steam chamber in the Universal CSB design guarantee a high level of steam quality that suits your processes. The high-quality production of the entire boiler body using the latest in welding robots allows for a particularly high level of robustness and durability. Thanks to the special helical heat exchanger tubes, the heat exchange per m2 of heating surface is improved significantly. The use of inserts in the exhaust system is not required, which makes cleaning significantly...

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The product designation U-MB stands for “UNIVERSAL Modular Boiler” (three-pass steam boiler in modular design). The U-MB type consists of several modules, which fulfil your individual requirements perfectly. Typical application areas are the food and beverage industry, laundry and cleaning businesses, as well as smaller industrial companies. The boiler components are configured with a focus on low emissions, high steam quality and optimum energy efficiency. ► High level of efficiency due to the integrated economizer ► Maximisation of efficiency thanks to modular heat recovery modules User-friendly...

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18 | Steam boilers Steam boilers | 19 18 | Steam boilers Steam boilers | 19 The steam boiler U-MB is designed as a three-pass flame tube/smoke tube boiler. It consists of several modules, namely the heat generating section in three-pass design, the steam chamber on top of this, and an integrated economizer. Thanks to its three-pass design, there is no requirement for flow components in the smoke tubes. The heat generating section of the U-MB is based on the UNIMAT boiler design - proven for decades and many thousands of times in practice. The generously sized flame tube geometry enables an efficient...

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UNIVERSAL steam boiler UL-S/UL-SX High level of efficiency for reduced operating costs The boiler type UNIVERSAL UL-S sets new standards in your process heat supply. Highly efficient and reliable in use in food and beverage industries, in manufacturing industries and in municipal facilities. You can save up to 7% with the integrated economizer for waste heat recovery. Other optional modules, such as continuous feed water control for a constant water level in the boiler, speed-controlled burner fans for electricity reduction and O2/CO controls for optimum combustion quality, achieve an even higher...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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