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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat

Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat
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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat

Product catalog summary
Overview
The document provides a comprehensive overview of Bosch's industrial heating and hot water boiler systems, emphasizing their efficiency, innovation, and adaptability. Bosch is a global leader in industrial boiler systems, offering energy-efficient and future-proof solutions.
Quality and Experience
Bosch has over 150 years of experience in boiler manufacturing, with more than 120,000 systems supplied worldwide. The company focuses on quality, reliability, and efficiency, with manufacturing facilities in Germany and Austria. Bosch offers customized solutions and easy retrofitting of modules.
Efficiency and Sustainability
Bosch's modular boiler systems are designed to reduce operating costs by minimizing fuel, water, chemicals, and electricity consumption. They are compatible with hydrogen and biofuels, supporting sustainability goals. Advanced control systems enhance efficiency and extend the service life of the boilers.
Product Range
The document details various boiler models, including:
  • Electric Boiler ELHB: Offers outputs up to 5.5 MW, suitable for local and district heating, with high efficiency and no flue gas emissions.
  • UNIMAT Heating Boiler UT-L: Achieves efficiencies up to 105%, suitable for diverse applications like hospitals and residential complexes.
  • UNIMAT Hot Water Boilers UT-M, UT-H, UT-HZ: Designed for high efficiency and flexibility in industrial applications.
Technological Advancements
Bosch employs modern manufacturing techniques, including plasma and laser cutting, and uses semi-automatic and fully automatic welding robots to ensure high-quality production. The boilers are designed for rapid heating and high steam quality, with features that minimize high-water shutdowns and water entrainment.
Control and Automation
Bosch's intelligent control systems, such as the Compact Hot Water Boiler Control (CWC) and Boiler Control BCO, optimize energy consumption and provide secure remote access and visualization. The systems are prepared for integration with automation systems and support remote diagnostics and maintenance.
Environmental Impact
The electric boiler systems can utilize surplus renewable electricity, significantly reducing CO2 emissions. The systems are designed for zero emissions when using green energy sources, contributing to decarbonization efforts.
Specifications
The boilers feature a three-pass design with high-pressure hot water as the heat transfer medium. They offer outputs ranging from 750 kW to 19,200 kW, with safety pressures up to 30 bar and maximum temperatures up to 225°C. They are compatible with multiple energy sources, including oil, gas, biogas, bio-oil, hydrogen, and special fuels.
Design and Components
The boilers are equipped with a boiler pressure vessel, burner unit, flue gas heat exchanger or condensing heat exchanger, terminal box, and control cabinet. The control systems include the compact control CWC and boiler control BCO, with options for remote management via Industrial Boiler Assist. The design ensures easy maintenance with fully hinged front doors and high-quality insulation to minimize heat losses.
Installation and Maintenance
The boilers are designed for quick installation with pre-assembled, plug-in connections and coded cable bundles. Maintenance is simplified with accessible inspection openings and maintenance-free components.
Customizability and Compatibility
The equipment level is variable and can be configured to meet specific customer requirements. The boilers are CE certified and compatible with various fuels and multi-fuel firing systems, making them versatile for different applications.
Additional Features
The document highlights the use of advanced firing systems, robust construction, and the ability to integrate with automation systems for enhanced operational safety and efficiency.
Case Studies
Dunakeszi, Hungary: The district heating supply was modernized with Bosch UT-L boilers, ensuring 100% reliability and efficiency.
Pieter Wiersma Heating Plant, Netherlands: Operates two Bosch hot water boilers, each with 20 MW capacity, maintaining NOx emissions below 50 mg/Nm³ and providing backup during peak loads and emergencies.
Conclusion
Bosch's industrial boiler systems offer a combination of high efficiency, flexibility, and sustainability. With a focus on innovation and quality, Bosch provides tailored solutions that meet the diverse needs of industrial heating and hot water applications.
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Catalog excerpts

Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-1

Invented for Life 0 BOSCH Heating and hot water boiler systems from Bosch Highly efficient heating and process heat

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-2

Quality through 150 years of experience Bosch Industrial Boilers is renowned worldwide as a specialist supplier of boiler systems in all sizes and output categories. For over 150 years we have been providing innovation in industrial boiler construction. Quality through 150 years of experience 4-pass boiler with burner Future-proof and energy-efficient boiler systems Compact hot water boiler control CWC Electric boiler ELHB UNIMAT heating boiler UT-L Industrial Boiler Assist UNIMAT hot water boiler UT-M Bosch Industrial Service UNIMAT hot water boiler UT-H UNIMAT hot water boiler UT-HZ Hot water...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-3

Precision due to welding in ideal position Thanks to horizontal welding with highly modern welding processes, a more homogeneous structure, a deeper root penetration and notchfree welding s urfaces are achieved. Use of welding robots Semi-automatic and fully automatic welding robots are used for consistently high quality on highlystressed welding seams. Optimum design Thanks to an ideal ratio between water content and steam c hamber, Bosch boilers are optimised in their design for rapid heating and a high level of steam quality. Ideal temperature distribution and release of vapour bubbles enables...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-4

Future-proof and energy-efficient boiler systems Future-proof boiler systems for heating and hot water from Bosch. Project-specific solutions with perfectly matched modules and smart control systems optimise energy consumption, improve the CO2 balance and achieve complete automation for high operational reliability. Prepared for connection to the automation system, compatible with all common protocols Return temperature control for additional flexibility in temperature spread and return temperature ▶ Secure remote access via Industrial Boiler Assist ▶ Remote visualisation of the boiler control...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-5

Your customised electric heat solution We work together to adapt your electric boiler system to your processes and on-site requirements. This includes hardware, boiler control, remote options, customer-specific functions and interfaces with the automation system provided by the customer. Our Bosch industry experts are on hand to provide you with service support, such as commissioning and maintenance. The electric boiler system ELHB features state-of-the-art safety equipment in its hydraulics, mechanics and control system. The boiler shell is designed, produced and tested according to PED or EN...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-6

Generate heating and process heat withgreen electricity Generating heat 100% electrically -without any flue gas No flue gas emissions are generated when producing heat electrically with the ELHB. If green energy is used, you benefit from a greatly improved CO2 balance. Renewable energy from the sun, wind or water can be perfectly combined with the electric boiler by Bosch. This provides the basis for decarbonising heating energy and process heat at your site. The electric boiler system can utilise locally generated surplus electricity with an intelligent control system from Bosch. The reduces...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-7

UNIMAT heating boiler UT-L High level of efficiency for reduced operating costs User-friendly operating concept ► Intuitive Control 8000 for heating applications ► Compact control CWC for heating and hot water boiler systems ► Individually configurable boiler control BCO for complex requirements ► Ready to connect to automation systems ► Secure remote access via Industrial Boiler Assist The UNIMAT boiler UT-L optimises your energy costs and achieves high level of efficiencies of up to 105%. It can be used flexibly, for example, for heat supply in hospitals, homes, office buildings or residential...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-8

Design The inserted flame tube ends in an inner, fully wetback smoke gas reversing chamber, which leads into the first smoke tube pass. The first smoke tube pass and second smoke tube pass are free of flow components. The functional round design ensures optimal pressure resistance. Combustion chamber, water chamber volume, radiant and convection heating surfaces are perfectly dimensioned and matched to each other. The boiler front door can be fully hinged, optionally opening to the right or left. The entire cross section ► Water treatment module WTM ► Flue gas heat exchanger ECO ► Flue gas heat...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-9

With the UNIMAT hot water boiler UT-M you can rely on an extremely reliable heat and hot water supply. The highly efficient boiler is the ideal solution for medium and high temperature requirements, such as in central heating plants for local and district heating supply or for commercial and industrial heating and process heat applications in a wide range of industries. When using efficiency components such as a flue gas heat exchanger or condensing heat exchanger you not only optimise the efficiency of your boiler system. You can also save up to 15% on fuel and, at the same time, improve your...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-10

Equipment The inserted flame tube ends in an inner, fully wetback smoke gas reversing chamber, which leads into the first smoke tube pass. The first smoke tube pass and second smoke tube pass are free of flow components. The functional round design ensures optimal pressure resistance. Combustion chamber, water chamber volume, radiant and convection heating surfaces are perfectly dimensioned and matched to each other. The boiler front door can be fully hinged, optionally opening to the right or left. The entire cross section of the boiler is freely accessible. This ensures simple and easy maintenance,...

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Heating and hot water boiler systems from Bosch: Highly efficient heating and process heat-11

With the UNIMAT hot water boiler UT-H you generate energy-efficient process heat in the high pressure and temperature range. Flexible and reliable in use for heat and hot water supply in commercial companies, industries, municipal facilities or as a base load, peak load and reserve boiler in district heating plants. The UNIMAT hot water boiler UT-H is a shell boiler with one flame tube, built in three-pass design. Highly efficient as single or multi-boiler system. Combined with an integrated flue gas heat exchanger and efficiency components for combustion optimisation, you can maximise the efficiency...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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