Steam boiler systems from Bosch - Highly efficient and reliable process heat
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Steam boiler systems from Bosch www.bosch-industrial.com Highly efficient and r eliable process heat

Quality through 150 years of experience 3 Quality through 150 years of experience 26 Four-pass boiler with burner 6 Energy-saving system technology 28 UNIVERSAL heat recovery steam boiler HRSB Bosch Industriekessel is renowned worldwide as a specialist supplier of boiler systems in all sizes and output categories. For over 150 years we have been providing innovation in industrial boiler construction. 8 UNIVERSAL steam boiler CSB 12 UNIVERSAL steam boiler U-MB 16 UNIVERSAL steam boiler UL-S/UL-SX 20 UNIVERSAL steam boiler ZFR/ZFR-X 24 Superheater module 25 Reference power plant Ledvice Hot...

Precision due to welding in ideal position Thanks to horizontal welding with highly modern welding processes, a more homogeneous s tructure, a deeper root penetration and notchfree welding urfaces are achieved. s Use of welding robots Semi-automatic and fully automatic welding robots are used for consistently high quality on highlystressed welding seams. Optimum design Thanks to an ideal ratio between water content and steam hamber, c Bosch boilers are optimised in their design for rapid heating and a high level of steam quality. Ideal temperature distribution and release of vapour bubbles...

Energy-saving system technology Project-specific system solutions with perfectly matched modules and smart controls reduce energy consumption, improve the CO2 balance and achieve complete automation for high operational reliability. Economizer  to 7 % fuel saving up Water treatment Condensate systems  higher water quality  improved steam quality  make-up/raw water saving  lower desalting rate  waste water reduction  up to 2 % fuel saving Feed water cooling  up to 1.8 % fuel saving Thermal degassing system  up to 80 % savings on chemicals Expansion and heat recovery Modulating...

High level of efficiency for reduced operating costs The integrated economizer uses flue gas heat to reduce fuel consumption and lower the flue gas temperature. Together with the innovative insulation concept and Bosch compound insulating materials, this allows for a particularly high level of boiler efficiency. ► High efficiency rating of up to 95.3% with integrated economizer (optional) ► Reduced power consumption of the burner fan thanks to low resistance on the flue gas side ► Fit for the future: Thanks to the low-NOx burner and generously dimensioned flame tube, the boiler already...

Design The steam-drying unit and the generously dimensioned steam chamber in the Universal CSB design guarantee a high level of steam quality that suits your processes. The high-quality production of the entire boiler body using the latest in welding robots allows for a particularly high level of robustness and durability. Thanks to the special helical heat exchanger tubes, the heat exchange per m2 of heating surface is improved significantly. The use of inserts in the exhaust system is not required, which makes cleaning significantly easier. Furthermore, the energy requirement for the...

Quick installation and hassle-free maintenance ► Compact design for bringing the boiler into site easily if space is limited ► Reduced installation effort thanks to supply as a single unit - the equipment, firing and economizer have already been fitted in the factory ► Simplified wiring on site thanks to plug-in connections ► Smooth commissioning due to pre-parameterised boiler control UNIVERSAL steam boiler U-MB The product designation U-MB stands for “UNIVERSAL Modular Boiler” (three-pass steam boiler in modular design). The U-MB type consists of several modules, which fulfil your...

Equipment The steam boiler U-MB is designed as a three-pass flame tube/smoke tube boiler. It consists of several modules, namely the heat generating section in three-pass design, the steam chamber on top of this, and an integrated economizer. Thanks to its three-pass design, there is no requirement for flow components in the smoke tubes. The heat generating section of the U-MB is based on the UNIMAT boiler design - proven for decades and many thousands of times in practice. The generously sized flame tube geometry enables an efficient combustion process. Compatible products ► Flue gas heat...

User-friendly operating concept ► Compact steam boiler control CSC for steam boilers up to 4,000 kg/h ► Individually configurable boiler control BCO ► Automatic start-up control SUC ► Ready to connect to automation systems ► Digital efficiency assistant MEC Optimize ► Protected remote access MEC Remote UNIVERSAL steam boiler UL-S/UL-SX The boiler type UNIVERSAL UL-S sets new standards in your process heat supply. Highly efficient and reliable in use in food and beverage industries, in manufacturing industries and in municipal facilities. High level of efficiency for reduced operating costs...

Design Our three-pass patent dating from 1952 forms the basis for the outstanding and ongoing success of this type series. The lateral flame tube (1st pass) and the adjacent smoke tube bundles (2nd and 3rd pass) are ideally integrated into the pressure vessel together with the fully wetback reversing chamber. This design results in a large heating surface with smallest overall dimensions. Additionally, the UL-S boiler has thus a maximised steam chamber which is particularly advantageous for dynamic steam demands. The flame tube is fixed at both ends of the boiler body and occurring tensions...

User-friendly operating concept ► Individually configurable boiler control BCO ► Automatic start-up control SUC ► Ready to connect to automation systems ► Digital efficiency assistant MEC Optimize ► Protected remote access MEC Remote UNIVERSAL steam boiler ZFR/ZFR-X The UNIVERSAL steam boiler ZFR with double-flame tube design convinces with its high performance and enormous control range. The ideal solution for energy suppliers, power plants, municipal facilities and manufacturing industries. High level of efficiency for reduced operating costs In the case of the UNIVERSAL steam boiler ZFR,...