Boiler and efficiency components - For high efficiency, durability and reliability
15Pages

Boiler and efficiency components BOSCH lilt / n. / rrrr /m. n imu am. / /i/!i HimSSUm— .nirir WiV/iSSWffW^IAU mil imB*MBBammaanrrrn%

2 | Boiler and efficiency components Boiler and efficiency components | 3 Quality through 150 years of experience 18 Supply flow adapter piece SP 18 Return flow adapter piece RP 19 Return flow temperature safeguard RTS 19 Flue gas heat exchanger ECO stand-alone 20 Water treatment module WTM 21 Gas regulation module GRM 21 Oil circulation module OCM 22 Oil supply module OSM 22 Flue gas heat exchanger with flue gas condensation 23 Oil pressure regulation module ORM 23 Oil preheater module OPM 24 Boiler control BCO 24 System control SCO 25 Compact hot water boiler control CWC 25 Compact steam...

4 | Boiler and efficiency components Boiler and efficiency components | 5 Precision due to welding in ideal position Thanks to horizontal welding with highly modern welding processes, a more homogeneous structure, a deeper root penetration and notch-free welding s urfaces are achieved. Use of welding robots Semi-automatic and fully automatic welding robots are used for consistently high quality on highly-stressed welding seams. Optimum design Thanks to an ideal ratio between water content and steam chamber, Bosch boilers are optimised in their design for rapid heating and a high level of...

6 | Boiler and efficiency components Boiler and efficiency components | 7 Smart energy saving Highly efficient boiler systems with perfectly matched boiler house components ensure that low levels of energy consumption and emissions are achieved. Production Steam distributor Condensate service module CSM Flue gas heat exchanger for condensing use Steam boilers with integrated economizer Water analyser WA Water service module WSM Water treatment module WTM

8 | Boiler and efficiency components Boiler and efficiency components | 9 Modules for steam boilers Our modules for steam boilers allow you to equip your system according to your requirements. They ensure maximum operating safety as well as long service life and a high level of efficiency under the specific operating conditions. Water service module WSM Equipment level The module consists of the steam heated feed water tank, the chemical dosing device, the blow-down and expansion tank, a water sample cooler and the a ssociated fittings as well as the control cabinet. Optionally, there are...

10 | Boiler and efficiency components Boiler and efficiency components | 11 Blow-down, expansion and cooling module BEM Condensate service module CSM Condensate high-pressure plant CHP Condensate from steam consumers is channeled, collected and temporarily stored in the condensate service module. A condensate pump pumps the condensate back into the feed water deaeration plant if the corresponding need for water arises. U npressurised condensate service modules are u sually installed near the consumer. With the condensate high-pressure plant the c ondensate is kept at pressure and...

Boiler and efficiency components | 13 12 | Boiler and efficiency components Expansion, heat recovery and blow-down module EHB The module comprises the combination of the expansion and heat recovery module EHM with the blow-down, expansion and cooling module BEM. Its purpose is therefore the recovery of the energy contained within the hot water (desalting water/ condensate) and the discharge of waste water taking into account the permitted discharge temperature. Construction The module consists of an expansion tank as well as a waste water and cooling tank. A heat exchanger with associated...

14 | Boiler and efficiency components Boiler and efficiency components | 15 Flue gas heat exchanger ECO stand-alone A flue gas heat exchanger, also called an economiser, is part of the standard equipment for energy-optimised and environmentally friendly boiler operation. Flue gases contain significant heat potential at high temperature. Economizer modules with their highly-efficient heat recovery surfaces utilise this heat potential and thus increase the boiler efficiency of new or existing steam boiler systems significantly. The flue gas heat exchanger is installed downstream of the boiler...

16 | Boiler and efficiency components Boiler and efficiency components | 17 Feed water cooling module FWM Water analyser WA The flue gas temperature is an important criterion for assessing the efficiency of a steam boiler system. Older and smaller systems have often relatively high flue gas temperatures, which is accompanied by unnecessary high fuel costs. For systems with medium to high operating hours technical solutions for reducing the flue gas losses such as condensing heat exchangers or air preheating systems pays off quickly. However, the feed water cooling module is the most...

Boiler and efficiency components | 19 18 | Boiler and efficiency components Supply flow adapter piece SP A flange adapter including safety equipment for closed systems. Construction A tube with flange connections for the supply line with mounting of the safety equipment. Equipment level The supply flow adapter piece is fitted with a built-on level limiter, maximum pressure limiter, pressure indicator, manostat tube with shut-off valve, shut-off valves (emptying, test function) and shut-off valve with test connection. Benefits ► Pre-assembled for quick installation ► Exact compliance with...

Boiler and efficiency components | 21 20 | Boiler and efficiency components Modules for supplies to the boiler and intelligent control systems You can setup the operation of hot water and steam boilers according to your needs with our ready-to-install modules for supplies to the boiler. Our smart control technology enables maximum automation, energy efficiency and reliability. Water treatment module WTM To avoid boiler scale, it is only permissible to operate boiler systems with softened feed water. In the guidelines on water characteristics, the permitted total hardness for different types...

22 | Boiler and efficiency components Boiler and efficiency components | 23 Oil supply module OSM The oil supply module is used for pumping and filtering fossil fuels in ring lines for supplying one or more burners. Construction It is pre-assembled in an oil collection tray as a single or double station with all fittings for easy installation in the ring line. Equipment level Double stations enable filter cleaning without interruption of operations and offer 100% reserve. The heavy fuel oil pump module is fitted with electric or combination heating for steam or hot water. Benefits ► Can be...