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FLEX / REP / STEP / BR-CLAMP

FLEX / REP / STEP / BR-CLAMP
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FLEX / REP / STEP / BR-CLAMP

Product catalog summary
Overview: The document outlines the specifications and applications for flexible and repair couplings by Bortek Pipe Coupling Systems, suitable for various pipe materials such as steel, GRP, HDPE, PVC, ductile iron, and ACP.
1. FLEX Couplings:
  • One Piece Body Coupling (FLEX – MK): Suitable for pipe diameters from 26.9 mm to 1026.1 mm, with operating pressures up to PN25. Made from materials like AISI304, AISI316, AISI316Ti, and galvanized carbon steel, with EPDM and NBR sealing sleeves.
  • Two Pieces Body Coupling (FLEX – OK): For pipe diameters from 200.0 mm to 1820.0 mm, with similar specifications as the one-piece coupling.
  • Three Pieces Body Coupling (FLEX – BK): For larger diameters from 1841.7 mm to 4000.0 mm, with a maximum pressure of PN16.
2. Technical Specifications:
  • Locking systems available in galvanized or stainless steel (AISI304, AISI316).
  • Optional vacuum support strip inserts.
  • Sealing sleeves in EPDM and NBR, temperature range -20°C to 120°C.
  • Materials conform to DIN 86128 standards, with customizable safety factors and test pressures.
  • Designs accommodate axial movements, angular deflections, and radial deformations.
3. Dimensional Data: Includes tables with pipe diameters, clamping ranges, nominal pressures, and dimensions for each coupling type.
4. Additional Notes: Custom sizes available, with emphasis on following fitting and disassembly instructions for proper installation.
Overview: The document also covers pipe repair couplings by Bortek Ltd., designed for efficient connection and repair of pipes.
Applications: Suitable for various pipe materials and operating pressures up to PN25.
Technical Specifications:
  • Body Materials: AISI304, AISI316, AISI316Ti, and galvanized carbon steel.
  • Locking System: Galvanized steel with Dacromet 500 coating, AISI304, or AISI316.
  • Sealing Sleeve: EPDM for water, waste, air, solids, and chemicals; NBR for water, gas, oil, fuel, and hydrocarbons.
  • Additional Features: Progressive seal lips, axial movements, angular deflections, radial deformation, and vibration absorption.
Product Variants:
  • Two Pieces Body Repair Coupling: For pipe diameters OD 200.0 to OD 1820.0 mm.
  • Three Pieces Body Repair Coupling: For pipe diameters OD 1841.7 to OD 4000.0 mm.
  • Step Coupling for Different Diameters: For pipe diameters DN 200.0 to DN 4000.0 mm.
  • Repair Coupling with Outlet: For pipe diameters OD 76.1 to OD 1000.0 mm.
Dimensions and Pressure Ratings: Detailed tables with clamping range, nominal pressure, body width, and gap for each variant.
Additional Information: Custom sizes available, with emphasis on fitting and disassembly instructions. Highlights the efficiency of couplings in connecting pipes.
Contact Information: Bortek Ltd. provides contact details for their offices in Istanbul and Switzerland.
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Catalog excerpts

FLEX / REP / STEP / BR-CLAMP-1

FLEXIBLE COUPLINGS FLEX / REP / STEP / BR-CLAMP

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FLEX / REP / STEP / BR-CLAMP-2

Bortek Pipe Coupling Systems info / order by mail

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FLEX / REP / STEP / BR-CLAMP-3

Bortek Pipe Coupling Systems FLEX Couplings STEP Couplings REPAIR Couplings

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FLEX / REP / STEP / BR-CLAMP-4

ONE PIECE BODY COUPLING FLEX – MK OD 26.9 - OD 1026.1 Applications: For all kind of pipes Steel, GRP, HDPE, PVC, ductile font, ACP, etc. .. Technical specification: Operating pressure up to PN6 / PN10 / PN16 / PN25 • AISI304 • AISI316 • AISI316Ti • Carbon steel galvanized Locking system: • Steel galvanized - Dacromet 500 (coating with integrated lubricant) • AISI304 • AISI316 Strip insert (optional) for vacuum support: • AISI304 or AISI316 Sealing sleeve: • EPDM -20°C up to 120°C Medium: water, waste, air, solids, chemical products • NBR - 20°C up to 80°C Medium: water, gas, oil, fuel and other...

 Open the catalog to page 4
FLEX / REP / STEP / BR-CLAMP-5

ONE PIECE BODY COUPLING FLEX – MK OD 26.9 - OD 1026.1 Pipe Outside Diameter Clamping Range Nominal Pressure Pipe Outside Diameter Clamping Range Nominal Pressure Body width Body width : Pipe Outside Diameter : Body Width : Gap between sealing lips : Distance between two pipe ends Remarks: Any other size available Follow fitting / disassembly instructions 05

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FLEX / REP / STEP / BR-CLAMP-6

TWO PIECES BODY COUPLING FLEX – OK OD 200.0 - OD 1820.0 Applications: For all kind of pipes Steel, GRP, HDPE, PVC, ductile font, ACP, etc. .. Technical specification: Operating pressure up to PN6 / PN10 / PN16 / PN25 • AISI304 • AISI316 • AISI316Ti • Carbon steel galvanized Locking system: • Steel galvanized - Dacromet 500 (coating with integrated lubricant) • AISI304 • AISI316 Strip insert (optional) for vacuum support: • AISI304 or AISI316 Sealing sleeve: • EPDM -20°C up to 120°C Medium: water, waste, air, solids, chemical products • NBR - 20°C up to 80°C Medium: water, gas, oil, fuel and other...

 Open the catalog to page 6
FLEX / REP / STEP / BR-CLAMP-7

TWO PIECES BODY COUPLING FLEX – OK OD 200.0 - OD 1820.0 Pipe Outside Diameter Clamping Range Nominal Pressure Pipe Outside Diameter Clamping Range Nominal Pressure Body width Body width Remarks: Any other size available Follow fitting / disassembly instructions : Pipe Outside Diameter : Body Width : Gap between sealing lips : Distance between two pipe ends

 Open the catalog to page 7
FLEX / REP / STEP / BR-CLAMP-8

THREE PIECES BODY COUPLING FLEX – BK OD 1841.7 - OD 4000.0 Applications: For all kind of pipes Steel, GRP, HDPE, PVC, ductile font, ACP, etc. .. Technical specification: Operating pressure up to PN6 / PN10 / PN16 • AISI304 • AISI316 • AISI316Ti • Carbon steel galvanized Locking system: • Steel galvanized - Dacromet 500 (coating with integrated lubricant) • AISI304 • AISI316 Strip insert (optional) for vacuum support: • AISI304 or AISI316 Sealing sleeve: • EPDM -20°C up to 120°C Medium: water, waste, air, solids, chemical products • NBR - 20°C up to 80°C Medium: water, gas, oil, fuel and other...

 Open the catalog to page 8
FLEX / REP / STEP / BR-CLAMP-9

THREE PIECES BODY COUPLING FLEX – BK OD 1841.7 - OD 4000.0 Pipe Outside Diameter Clamping Range Nominal Pressure Body width Remarks: Any other size available Follow fitting / disassembly instructions : Pipe Outside Diameter : Body Width : Gap between sealing lips : Distance between two pipe ends

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FLEX / REP / STEP / BR-CLAMP-10

TWO PIECES BODY COUPLING / LONG TYP 330 mm FLEX – GK OD 200.0 - OD 1820.0 Applications: For all kind of pipes Steel, GRP, HDPE, PVC, ductile font, ACP, etc. .. Technical specification: Operating pressure up to PN6 / PN10 / PN16 / PN25 • AISI304 • AISI316 • AISI316Ti • Carbon steel galvanized Locking system: • Steel galvanized - Dacromet 500 (coating with integrated lubricant) • AISI304 • AISI316 Strip insert (optional) for vacuum support: • AISI304 or AISI316 Sealing sleeve: • EPDM -20°C up to 120°C Medium: water, waste, air, solids, chemical products • NBR - 20°C up to 80°C Medium: water, gas,...

 Open the catalog to page 10
FLEX / REP / STEP / BR-CLAMP-11

TWO PIECES BODY COUPLING / LONG TYP 330 mm FLEX – GK OD 200.0 - OD 1820.0 Pipe Outside Diameter Clamping Range Nominal Pressure Pipe Outside Diameter Clamping Range Nominal Pressure Body width Body width : Pipe Outside Diameter : Body Width : Gap between sealing lips : Distance between two pipe ends Remarks: Any other size available Follow fitting / disassembly instructions

 Open the catalog to page 11
FLEX / REP / STEP / BR-CLAMP-12

THREE PIECES BODY COUPLING / LONG TYP 330 mm FLEX – GK OD 1841.7 - OD 4000.0 Applications: For all kind of pipes Steel, GRP, HDPE, PVC, ductile font, ACP, etc. .. Technical specification: Operating pressure up to PN6 / PN10 / PN16 • AISI304 • AISI316 • AISI316Ti • Carbon steel galvanized Locking system: • Steel galvanized - Dacromet 500 (coating with integrated lubricant) • AISI304 • AISI316 Strip insert (optional) for vacuum support: • AISI304 or AISI316 Sealing sleeve: • EPDM -20°C up to 120°C Medium: water, waste, air, solids, chemical products • NBR - 20°C up to 80°C Medium: water, gas, oil,...

 Open the catalog to page 12
FLEX / REP / STEP / BR-CLAMP-13

THREE PIECES BODY COUPLING / LONG TYP 330 mm FLEX – GK OD 1841.7 - OD 4000.0 Pipe Outside Diameter Clamping Range Nominal Pressure Body width : Pipe Outside Diameter : Body Width : Gap between sealing lips : Distance between two pipe ends Remarks: Any other size available Follow fitting / disassembly instructions

 Open the catalog to page 13
FLEX / REP / STEP / BR-CLAMP-14

TWO PIECES BODY COUPLING / EXTRA LONG TYP 420 mm FLEX – GK OD 200.0 - OD 1820.0 Applications: For all kind of pipes Steel, GRP, HDPE, PVC, ductile font, ACP, etc. .. Technical specification: Operating pressure up to PN6 / PN10 / PN16 / PN25 • AISI304 • AISI316 • AISI316Ti • Carbon steel galvanized Locking system: • Steel galvanized - Dacromet 500 (coating with integrated lubricant) • AISI304 • AISI316 Strip insert (optional) for vacuum support: • AISI304 or AISI316 Sealing sleeve: • EPDM -20°C up to 120°C Medium: water, waste, air, solids, chemical products • NBR - 20°C up to 80°C Medium: water,...

 Open the catalog to page 14
FLEX / REP / STEP / BR-CLAMP-15

TWO PIECES BODY COUPLING / EXTRA LONG TYP 420 mm FLEX – GK OD 200.0 - OD 1820.0 Pipe Outside Diameter Clamping Range Nominal Pressure Pipe Outside Diameter Clamping Range Nominal Pressure Body width Body width Forex Channel : Pipe Outside Diameter : Body Width : Gap between sealing lips : Distance between two pipe ends Remarks: Any other size available Follow fitting / disassembly instructions

 Open the catalog to page 15

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.