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Miniature Blower & Driver & Evaluation Board

Miniature Blower & Driver & Evaluation Board
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Miniature Blower & Driver & Evaluation Board

Product catalog summary

1. Overview

This document details technical specifications, dimensions, and performance data for miniature radial blowers primarily constructed with medical-grade thermoplastics and equipped with three-phase brushless motors, some with integrated Hall sensors. It also covers a series of Boreasa brushless DC motor drivers designed for motors up to 250 W.

2. Miniature Radial Blowers

2.1 Product Parameters and Dimensions

Blower models vary in size, typically ranging from approximately 50 mm to 95 mm in dimensions. Housing and impellers are made from medical-grade thermoplastics or modified PPE reinforced with fiberglass, ensuring durability and biocompatibility for medical applications.

2.2 Technical Data (@ Nominal Voltage)

  • Electrical parameters include current (mA) at free blowing, working point, and static conditions; phase inductance (mH); phase-to-phase resistance (Ohm); and nominal voltage (12 V, 24 V, with 48 V on request).
  • Mechanical parameters cover rotational speeds (rpm), rotational inertia, and mass.
  • Performance metrics include airflow volume (l/min), pressure (Pa), and power consumption (W) at working points.

2.3 Motor Types

Models feature three-phase brushless motors, either with or without Hall sensors. Some variants include internal drivers for enhanced control.

2.4 Performance Curves and Operating Limits

Pressure vs. flow curves illustrate blower performance across voltages, highlighting operational limits and shaded zones where continuous operation is discouraged to maintain reliability.

2.5 Model Examples and Variants

  • C54I2-24PR-05: 54x54x64.6 mm, 24 V, brushless motor without Hall sensor.
  • C55H1 series: 50.4(65.4)x54.5x40.3 mm, brushless motor with Hall sensor, some with internal drivers.
  • C60S1 series: 61.4x61.4x50.8 mm, with and without Hall sensors.
  • C65 series (H1, H2, P1, Q1, S1, M1): Larger sizes (~62.8x65.3-65.4 mm), voltages 12 V, 18 V, 24 V, and 48 V (on request), with detailed electrical and mechanical specs.

2.6 Key Parameters and Limitations

  • Nominal voltages: 12 V to 48 V (on request).
  • Max rotational speeds: up to ~56,000 rpm.
  • Max static pressures: up to ~9,000 Pa.
  • Power consumption: ~17 W to 77 W at working points.
  • Mass: ~100 g to 285 g depending on model.
  • Electrical characteristics vary by model and voltage.
  • Operational curves specify voltage-dependent performance and caution against continuous operation in certain pressure-flow zones.

2.7 Materials and Construction

Use of medical-grade thermoplastics or modified PPE with fiberglass reinforcement ensures biocompatibility and mechanical robustness. Motors are three-phase brushless types, with Hall sensors enabling precise control.

3. Boreasa Brushless DC Motor Drivers

3.1 Driver Models and Descriptions

  • D30/5/1Q-E2: Single-quadrant digital driver for BLDC motors up to 150 W with Hall sensors.
  • D30/5/4Q-E2: Four-quadrant digital driver for BLDC motors up to 150 W with Hall sensors.
  • D30/5/4QF-E2: Four-quadrant sine-wave sensorless or sensored driver for BLDC motors up to 150 W.
  • D30/7.5/4Q-E2: Four-quadrant digital driver for BLDC motors up to 225 W with Hall sensors.
  • D50/5/4Q-E2: Four-quadrant digital driver for BLDC motors up to 250 W with Hall sensors.

3.2 Power Supply and Input Control

  • Power supply range: 12 to 30 VDC (up to 50 VDC for D50/5/4Q-E2), ripple <5%.
  • Control inputs: Analog (default), PWM (optional), Serial (optional).
  • Speed command: 0–3.3 VDC (or 0–3 VDC).
  • Current command: 0–2 VDC.
  • Enable and direction signals: +3.3 VDC.
  • PWM frequency: Typically 200 Hz, duty cycle 10–90%, customizable.
  • Position feedback via 3 Hall sensors (except sensorless model).

3.3 Output Specifications

  • Drive output voltage: ~0.95 × supply voltage.
  • Operation current: 5 A to 7.5 A depending on model.
  • Shunt regulator output: PNP output capable of 10 A for energy feedback.
  • Speed output: 20× output frequency.
  • Motor drive PWM frequency: 50 kHz.

3.4 Operating Modes and Protection

  • Default closed-loop control; open-loop optional.
  • User-configurable power/current limiting modes for safe operation beyond preset limits (default current limits 10 A or 15 A).

3.5 General Specifications

  • Microprocessors: STM32F103C8T6 (most models), TMS320F28027 (D50/5/4Q-E2).
  • Efficiency: 93.2% to 95%.
  • Dimensions: Typically 35×48 mm; D30/5/1Q-E2 is 110×80×27 mm.
  • Weight: 9 g to 200 g depending on model.

3.6 Evaluation Boards

  • D30/5/4Q-M2: Interfaces with D30/x/xQ-E2 drivers for testing and limited production.
  • D50/5/4Q-M2: Interfaces with Dx0/x/xQ-E2 drivers, supports up to 250 W motors.

3.7 Mechanical and Electrical Interfaces

  • Standard pin headers (2.54 mm double row, 2 mm single row).
  • Motor winding connections labeled U, V, W.
  • Hall sensor inputs labeled HA, HB, HC.
  • Control and feedback signals: Enable, Direction, Current Limit, Speed Feedback, Status.

4. Best Practices and Recommendations

  • Operate blowers within specified voltage and pressure-flow ranges to avoid damage.
  • Observe shaded areas in performance curves to prevent continuous operation under stress.
  • Select blower models based on required airflow, pressure, and power consumption.
  • Choose motor type (with or without Hall sensor) according to control needs.
  • Use medical-grade materials for biocompatible applications.
  • For drivers, maintain power supply voltage within specified ranges with low ripple.
  • Use default closed-loop control for precise motor operation; configure current/power limits as needed.
  • Ensure proper wiring and sensor connections following evaluation board guidelines.

5. Conclusion

This document provides a comprehensive technical reference for miniature radial blowers and Boreasa BLDC motor drivers, emphasizing medical-grade materials, detailed electrical and mechanical specifications, and operational guidelines. The inclusion of performance curves, operating limits, and driver control modes supports reliable, efficient integration into medical and precision applications.

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Catalog excerpts

Miniature Blower & Driver & Evaluation Board-3

微型涡轮风机 / Miniature Radial Blower C54I2-05 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/o Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 型号 Model

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Miniature Blower & Driver & Evaluation Board-4

微型涡轮风机 / Miniature Radial Blower C55H1 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 型号 Model 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-5

微型涡轮风机 / Miniature Radial Blower C55H1 带内置驱动器 / with internal driver 50.4 (65.4) x 54.5 x 50.3 mm (1.97 (2.57) x 2.15 x 1.98 in) 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point 10V 12V 14V Do not operate continuously in shaded area

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Miniature Blower & Driver & Evaluation Board-6

微型涡轮风机 / Miniature Radial Blower C60S1 产品参数 / Product Parameters 机壳和叶轮材料:热塑性塑料 Housing and Impeller materials: Thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-7

微型涡轮风机 / Miniature Radial Blower C60S1-05-L2 产品参数 / Product Parameters 机壳和叶轮材料:热塑性塑料 Housing and Impeller materials: Thermoplastics Three Phase Brushless Motor w/o Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 型号 Model

 Open the catalog to page 7
Miniature Blower & Driver & Evaluation Board-8

微型涡轮风机 / Miniature Radial Blower C65H1 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor Available in 48V upon request 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 型号 Model 曲线图 / Curves C65H1-24PS-01 P-V Curves C65M1-24PS-01 P-V Curves Flow [CFM] 5

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Miniature Blower & Driver & Evaluation Board-9

微型涡轮风机 / Miniature Radial Blower C65H2 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor Available in 48V upon request 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-10

微型涡轮风机 / Miniature Radial Blower C65P1 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 型号 Model 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-11

微型涡轮风机 / Miniature Radial Blower C65Q1 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 型号 Model 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-12

微型涡轮风机 / Miniature Radial Blower C65S1 12VDC 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-13

微型涡轮风机 / Miniature Radial Blower C65S1 24VDC 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-14

微型涡轮风机 / Miniature Radial Blower C65M1 12VDC 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-15

微型涡轮风机 / Miniature Radial Blower C65M1 24VDC 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

 Open the catalog to page 15
Miniature Blower & Driver & Evaluation Board-16

微型涡轮风机 / Miniature Radial Blower C65M1-04 12VDC 带内置驱动器 / with internal driver 62.7 x 65.3 x 56.2 mm (2.47 x 2.57 x 2.21 in) 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-17

微型涡轮风机 / Miniature Radial Blower C65M1-04 24VDC 带内置驱动器 / with internal driver 62.7 x 65.3 x 56.2 mm (2.47 x 2.57 x 2.21 in) 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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Miniature Blower & Driver & Evaluation Board-18

微型涡轮风机 / Miniature Radial Blower C65MS1 12VDC 产品参数 / Product Parameters 机壳和叶轮材料:医疗级热塑性塑料 Housing and Impeller materials: Medical grade thermoplastics Three Phase Brushless Motor w/ Hall Sensor 外观尺寸 / Dimensions 技术数据 / Technical Data — (@额定电压 / @Nom. Volt.) 全通电流 IN freeblowing 工作点电流 IN work. point 工作点转速 n work. point 工作点流量 V work. point 工作点压力 P work. point 工作点功率 PN work. point

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