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CUSTOM-DESIGNED ENCLOSURES

CUSTOM-DESIGNED ENCLOSURES
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CUSTOM-DESIGNED ENCLOSURES

Product catalog summary
Introduction
This document provides an overview of custom-designed enclosures made of plastic and metal, highlighting their importance in protecting electronics and serving as a product's business card. The document outlines the characteristics and advantages of different manufacturing technologies for metal and plastic enclosures.

Metal Enclosures
Stamping & Bending Technology: These enclosures often require no investment in tools, offer good EMC screening, and are ideal for harsh environments due to their chemical and temperature resistance. They allow for low-cost design alterations and provide excellent stability.
Profile Technology: Offers variable lengths, good heat dissipation, and high impact resistance. These enclosures are cost-effective and stable.
Diecast Technology: Known for reliability under extreme conditions, these enclosures provide high impact resistance, stability, and excellent heat dissipation.

Plastic Enclosures
Injection-Moulding Technology: Provides high design freedom, integration of functional elements, and is radio permeable. These enclosures are corrosion-resistant, lightweight, and cost-effective for large quantities.

Applications and Examples
The document showcases various applications of custom-designed enclosures, including digital pressure switches, power units for tattoo machines, and control units for sound management systems. Each example highlights specific design features such as integrated displays, snap-lock mechanisms, and modular designs.

Manufacturing Process
The process from idea to product includes tool design, production analysis, and manufacturing using technologies like plastic injection moulding and aluminium die-casting. The document also covers refinement processes such as printing and lacquering, and the integration of electronics.

Testing and Packaging
Enclosures undergo rigorous testing in an in-house laboratory, including IP, IK, climatic, and EMC tests. Packaging solutions are tailored to be ESD-compliant and customized to client needs.

Contact Information
Bopla Gehäuse Systeme GmbH provides worldwide support and can be contacted via their website or through the provided phone and fax numbers.
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Catalog excerpts

CUSTOM-DESIGNED ENCLOSURES-1

CUSTOM-DESIGNED ENCLOSURES Made of plastic and metal.

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Do you want your electronics to be individually-protected? We are the right partner for you! The enclosure is your product’s business card, so its design is extremely important. Our team of experts is here to support you from the initial idea and start of your new product. The following pages show you a small selection of customers’ existing projects. Together with you, we determine the optimal manufacturing process for your application and convert your idea into your product!

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The manufacturing technologies Characteristics and advantages of plastic. Characteristics and advantages of metal. Plastic injection-moulding technology Metal enclosures using stamping & bending technology • Very high level of design freedom • Integration of function elements (hinge, locking function, ...) • Radio permeable • Perfect coordination between material and application is possible • Corrosion-resistant • Low weight • Low unit costs for large quantities • Often no need for investment in tools • Good opportunities for EMC screening and conductive connections • Ideal for use in difficult...

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Plastic enclosures Digital pressure switch / transmitter to monitor overpressure and negative pressure. Multicoloured enclosure with hinged cover. Cover with integrated display and membrane keypad Modular connection plate IP65, for use with the required configuration For snapping onto a design-integrated top hat rail

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Polished product name on top Power unit for tattooing machine. Design-oriented enclosure incl. electronics manufacture, mounting, final inspection and packing. Display strip cover with black “disappearing effect” panel Snap-lock mechanism – no visible screw connections Tip-up foot in end position Tip-up foot with magnets – closed position on the rear Sophisticated customised packing, with slide-in insert and contour-foame

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Plastic enclosures Processor unit for elevator control. With variable connections options. Integration of individual light guides Snap-lock mechanism – no visible screw connections Integrated snap-lock foot for top hat rail mounting

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Seamless safety control. Five-piece enclosure concept – mounted complete, without screws. Front panel and ventilation caps – pushed on and locked in place Integrated connectors for contacting the individual frame-type plug-in units on a backplane Integrated light guide

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Plastic enclosures Safety controller for process control. In the modular-design control enclosure, the modules are stackable and contacted to each other. Electronic frame-type plug-in units can be snapped onto base modules Individual modules extendable by means of connecting pieces Sub-assemblies for mounting on a top hat rail

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Control of decentralised video monitoring e. g. in public places. Modified standard enclosure (Bocube) with customised enclosure base. Plastic covers with mounting contours for connecting fibre optic cables Lockable using padlock Rear-side integrated two-part heat sink with seal guaranteeing IP66/67 protection Screwless closure using integrated hinge lock technology Rear-fitted pole mount, 180° reversible, also for use as wall

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Metal enclosures using stamping & bending Multi-part enclosure for use in material testing. Enclosure design made of welded and chamfered sheet metal. Stainless steel design strip, with screen printing, fitted in a recessed area; additional stamped recess for indirect illumination Surface finished in high-gloss powder lacquer Various break-throughs on the rear for mounting a range of components Two-part lid version for mounting connector

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technology The lid and base are screwed on the rear Hose pump control with a modern design. Welded enclosure body with screw-on base and flush integrated glass pane incl. touch screen. The L-shaped base houses a large part of the electronics

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Metal enclosures using stamping & bending Rear cut-outs for through-feed of cables and connectors The welded enclosure was enhanced with powder coating and screen printing Desktop enclosure for use in dermatology. The sheet steel enclosure consists of three parts. Its display area is angled, which improves display readability.

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technology Arrest system for fire protection closures as part of track-bound conveyor systems. Powder-coated wall-mounted enclosure with recessed area for a membrane keypad. The removable lid ensures easy access to the electronics abs Sicherheitstechnik Vertriebs- und Service GmbH www.abs-brandschutz.de The cable glands are concealed under the battery tray

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Metal enclosures using stamping & bending Console enclosure for medical technology. The welded central part of the enclosure is glued to the stainless steel lid. A self-adhesive sponge rubber panel ensures the necessary stability Access to the electronics is via the screw-on base

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The removable lid provides fast access to the electronics Various connections are provided on the rear 2 U enclosure for installation in a 19” rack used in audio technology. Black anodised steel sheet enclosure with front panel enhanced with digital printing.

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Metal enclosures using profile technology Mobile data logger for diagnosing switchgear problems. Anodised aluminium profile with recessed area for membrane keypads and powder-coated end caps with moulded diecast handles. Enclosure bodies made of aluminium profiles DIN rail support on the enclosure r

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Metal enclosures using diecast technology Heat sink for installation in a plastic enclosure. Powder-coated diecast aluminium element. Control unit for sound management system exhaust characteristics in motor vehicles. Diecast aluminium enclosures with screw connection through the middle of the enclosure. Diecast heat sink with tailor-made fixing points and slot for sealing contour Moulded brackets for wall mounting

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Here are the solutions: From the idea to the product! Processing · Machining CAD/CAM / Milling / Drilling / Countersinking / Punching / Sawing Conception Consulting / Specification / Preliminary costing Production Plastic injection moulding / Aluminium profile extrusion / Aluminium die-casting / Zinc die-casting / Stamping and bending technology Product design / Prototype construction / Manufacturing and cost analysis Tool design / Production analysis / Tool manufactu

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.