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Solution Drive - Active Series

Solution Drive - Active Series
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Solution Drive - Active Series

Product catalog summary
Overview of Bonfiglioli: Bonfiglioli, founded in 1956 in Bologna, Italy, is a prominent provider of power transmission and control solutions. The company specializes in designing, manufacturing, and distributing gearmotors, drive systems, and planetary gearboxes worldwide, focusing on product quality, expertise, and excellent service.
Bonfiglioli Solutions: The company's success is driven by its emphasis on know-how, innovation, and quality. Bonfiglioli produces a wide range of gearmotors, achieving an annual output of 1.6 million units. The acquisition of the Vectron brand has bolstered its position in industrial automation.
Innovative Solutions for Industrial Applications: Bonfiglioli Vectron offers integrated inverter solutions that enhance its power transmission products. Bonfiglioli Trasmital is known for gearmotors used in mobile machinery and wind turbine systems, partnering with leading manufacturers.
Advanced Technologies - Active Frequency Inverters: Bonfiglioli's Active frequency inverters are designed for electric motor control in automation systems, available in single and three-phase units with power ratings from 0.55 kW to 132 kW. They feature hardware flexibility, compact size, precise motor control, and extensive configurability.
Product Variants and Features: The ACT201 and ACT401 series offer various sizes and configurations, including EMI filters, construction styles, mounting kits, communication modules, and user interfaces. These inverters support diverse applications with features like integral EMI filters, braking transistors, and motor temperature monitoring.
Technical Specifications: The ACT201 series supports power ranges up to 9.2 kW for 200-240 V systems, while the ACT401 series supports up to 132 kW for 360-480 V systems. Both series offer overload capacity, switching frequency options, and expansion modules for enhanced functionality.
Accessories and Development Tools: Bonfiglioli provides accessories such as installation kits, line chokes, EMI filters, and braking resistors. The VPlus software aids in inverter programming and monitoring, featuring an oscilloscope function.
Specifications: The document details frequency inverter features and specifications, including optional communication modules, a KP500 control unit with a copy function, and a KP232 interface adapter. The motor control system offers modes like sensorless and field-oriented control, supporting intelligent current limits and voltage monitoring.
Procedures: Setup and operational procedures include programmable starting and stopping behavior, S-ramp for smooth speed changes, and motor potentiometer control. It also covers auto set-up of parameters during commissioning and synchronization functions for spinning motors.
Standards and Compliance: The inverters comply with CE standards, including the low voltage directive 73/23/EEC, EN50178, and EN61800, and are UL approved according to UL508c.
Technical Data: Detailed technical data for models ACT201 and ACT401 include power ratings from 0.55 kW to 132 kW, rated motor power, current output, voltage, overload current, switching frequency, and environmental conditions.
Environmental and Electrical Specifications: Inverters operate within 0°C to 40°C, with derating above 40°C and at altitudes above 1000m. They have an IP20 protection degree and are designed for vertical mounting.
Optional Components: The document highlights hardware modularity for easy integration into automation applications, with plug-and-play modules automatically recognized by the inverter.
Key Data from Tables: Tables provide specifications for inverter sizes and power ratings, including dimensions, weight, and electrical characteristics, as well as derating factors related to installation altitude and temperature.
Configurations and Applications: The ACT frequency inverter offers configurations for specific applications, such as low dynamic applications, turbine machinery, elevators, and synchronous motor operation.
Functions and Parameters: Standard firmware includes functions like parking brake control and motor chopper for efficient braking. Timer functions allow programmable delay times, and the ACT systembus supports communication between up to 64 inverters.
Mounting Options: ACT Series frequency converters offer various mounting options, ensuring easy installation across applications.
Input Filters and Line Chokes: Input filters reduce harmonic disturbances and electromagnetic interference. Line chokes are recommended to reduce harmonic distortion and extend capacitor life.
Technical Specifications: Technical data for line chokes and inverters include nominal voltages, frequencies, and protection classes, ensuring compatibility and performance.
Specifications: Detailed specifications for Bonfiglioli line chokes include dimensions, weight, and connection terminals.
Technical Assembly Data: Information on inverters and chokes includes nominal current, choke inductance, and power dissipation.
EMI Filters: EMI filters reduce interference generated by frequency inverters, with details on different types and specifications.
Braking Resistors: Braking resistors absorb energy during speed reduction, with various models listed.
Worldwide Presence: Bonfiglioli's global presence is highlighted, emphasizing customer satisfaction and local support.
Conclusion: The document is a comprehensive guide for selecting and understanding Bonfiglioli's products, emphasizing technical aspects and global reach.
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Catalog excerpts

Solution Drive - Active Series-1

Active Solution Drive

 Open the catalog to page 1
Solution Drive - Active Series-3

It was back in 1956 that Clementino Bonfiglioli established in Bologna, Italy, the company that still bears his name. Now, some fifty years later, the same enthusiasm and dedication is driving Bonfiglioli to become the world's top name in power transmission and control solutions. Through directly controlled subsidiaries and production plant around the world, Bonfiglioli designs, manufactures and distributes a complete range of gearmotors, drive systems and planetary gearboxes, and boasts the most integrated offering on the market today. In a market in which excellent product quality alone is...

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Solution Drive - Active Series-4

Bonfiglioli solutions

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Solution Drive - Active Series-5

Innovative solutions for industrial field. Bonfiglioli Riduttori today is one of the top brands in the power transmission industry. The company's success is the result of a business strategy that relies on three fundamental factors: know-how, innovation and quality. The complete range of Bonfiglioli brand gearmotors offers excellent technical characteristics and guarantees the highest performance. Substantial investment and technical expertise have enabled the company to achieve an annual production output of 1600000 units using completely automated processes. Certification of the company's Quality...

 Open the catalog to page 5
Solution Drive - Active Series-7

Advanced technologies for all industrial fields. Bonfiglioli Active frequency inverters are powerful and innovative units specifically designed to control electric motors in sophisticated automation systems. Bonfiglioli Active range includes both single and three phase units for mains voltages of 230 V or 400 V, ranging from 0.55 kW to 132 kW. Power ratings within Active range have been chosen to ensure a perfect match with Bonfiglioli motor ratings. The use of Active drives together with Bonfiglioli electric motors exploits at best technical synergy between these two product series. Hardware...

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Solution Drive - Active Series-8

Basic variants Optional variants Construction style A style with standard cooling C style with cold-plate cooling EMI filter F internal filter (blank) no internal filter Series ACT 201 inverter ACTIVE 1ph/3ph x 200-240 VAC +/- 10% User interface (blank) no user interface KP500 programming control unit Communication modules (blank) no communication module CM-CAN CANopen communication module CM-PDP Profibus DP communication module CM-232 RS232 serial communication module CM-485 RS485 serial communication module no expansion modules SYSTEMBUS expansion module I/O expansion modules ENCODER...

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Solution Drive - Active Series-9

Basic variants Optional variants Construction style A style with standard cooling C style with cold-plate cooling EMI filter F internal filter (blank) no internal filter Series ACT 401 inverter ACTIVE 3ph x 360-480VAC +/- 10% User interface (blank) no user interface KP500 programming control unit Communication modules (blank) no communication module CM-CAN CANopen communication module CM-PDP Profibus DP communication module CM-232 RS232 serial communication module CM-485 RS485 serial communication module no expansion modules SYSTEMBUS expansion module I/O expansion modules ENCODER...

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Solution Drive - Active Series-10

Designation ACT201 Size From 0.55 to 1.1 kW / from 1.5 to 3.0 kW / from 4 to 5.5 kW / from 7.5 to 9.2 kW Basic equipment • 200 - 240 V single-phase and three-phase (± 10%) / 50 - 60 Hz (± 10%) • TN and IT mains compatible • overload capacity: 150% for 60s, 200% for 1s • switching frequency 2 to 16 kHz • integral EMI filter to EN 61800-3 • speed sensor connection • integral braking transistor • DC link connection • plug-in power terminals up to 4 kW • plug-in programmable control terminals • 6 digital inputs, 1 multifunction input • 1 digital output, 1 multifunction output • relay output • freely...

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Solution Drive - Active Series-11

Designation ACT401 Size From 0.55 to 1.5 kW / from 1.85 to 4.0 kW / from 5.5 to 9.2 kW / from 11 to 15 kW / from 18.5 to 30 kW / from 37 to 65 kW / from 75 to 132 kW Basic equipment • 360 - 480 V three-phase (± 10%) / 50 - 60 Hz (± 10%) • TN and IT mains capable • overload capacity: 150% for 60s, 200% for 1s • switching frequency 2 to 16 kHz • integral EMI filter to EN 61800-3 up to 7.5 kW • speed sensor connection • motor temperature monitoring • integral braking transistor • DC link connection • plug-in power terminals up to 4 kW • plug-in programmable control terminals • 6 digital inputs,...

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Solution Drive - Active Series-12

• Range of voltage area: 200 - 240 V single-phase and three-phase (± 10%), 360 - 480 V three-phase (±10%) • TN and IT mains capable thanks to adaptation of basic devices • Integral EMI filter to EN 61800-3 on devices up to 9.2 kW • DC link bus for energy exchange and central power feeding • Plug-in power terminals up to 4 kW • Plug-in control terminals: ensures easy connection and separation of control terminals • Multifunction input: ensures high flexibility in defining the reference value using a range of different signal sources • Connection of digital inputs to software modules in the form...

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Solution Drive - Active Series-13

Environment Operating temperature • 0°C - 40°C (40°C - 55°C with derating) Environment class • Operation 3K3 (EN60721-3-3) • Relative humidity 15% ... 85%, no moisture condensation Altitude of installation • Up to 1000m (up to 4000 with derating) Storage conditions • According to EN50178 Standards CE conformity: • Low voltage directive 73/23/EEC and EN50178 / DIN VDE 0160 and EN61800 Interference immunity • According to EN 61800-3 for use in industrial environments UL approval • UL marked, according to UL508c Electrical Rated mains voltage • ACT 201 in the range 184 ... 264 V ACT 401 in the range...

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Solution Drive - Active Series-15

Output, motor side Note: (0) = for protection classes higher than IP20 consult your local Bonfiglioli Drives Service Center

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Solution Drive - Active Series-16

Output, motor side Note: (0) = for protection classes higher than IP20 consult your local Bonfiglioli Drives Service Center

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All Bonfiglioli catalogs and technical brochures

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  2. Wind Solutions

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  3. 610X Series

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  4. 600Y3 Series

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  5. 600W series

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  6. Active Cube 7

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.