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Bonfiglioli
Servo Drive Solutions - Active Cube

Servo Drive Solutions - Active Cube

Product catalog summary

Introduction
Bonfiglioli, founded in 1956, is a leader in power transmission and control solutions, prioritizing health, safety, and environmental sustainability in its products.

Bonfiglioli Solutions
Known for gearmotors, drive systems, and planetary gearboxes, Bonfiglioli produces 1.6 million units annually, certified by DNV and TÜV for quality.

Servo Drive Solutions
The Active Cube series offers advanced machine automation technologies, supporting 1-phase and 3-phase units up to 132kW, with integrated logic and safety functions.

Technical Specifications
Active Cube models vary in power ratings and configurations, supporting multiple communication protocols and optional expansion modules.

Performance and Automation
Active Cube drives feature high-speed control loops, fast response times, integrated safety functions, and flexible mounting options.

Electrical and Environmental Specifications
Operating temperature is 0°C to 40°C, with derating up to 55°C, designed for altitudes up to 1000m, conforming to CE and UL standards.

Advanced Application Functions
Features include brake release control, spindle control, and load detection, with engineering software for diagnostics and parameter management.

Conclusion
The Active Cube series provides comprehensive industrial automation solutions, combining performance, flexibility, and safety.

Technical Specifications
Details for the ACU401 series cover power ranges from 0.25 kW to 132 kW, with key parameters like motor current, voltage, and overload current.

Environmental Conditions
Cooling temperature is 0 to 40°C, with 15 to 85% relative humidity, non-condensing, and vertical mounting position.

Options and Accessories
Includes external input line chokes, EMI filters, and digital control units, with expansion and communication modules for customization.

Inverter Selection and Dimensioning
Criteria for selecting inverter ratings based on application needs, including motor current requirements and EMC protection class.

Option Modules
Active Cube offers expansion and communication modules for flexibility and integration, supporting various protocols.

Overview
Technical specifications and functionalities of communication modules and control units for the Active Cube inverter system.

Control Unit and Remote Installation
The KP500 control unit allows remote setup and operation of the inverter.

Serial Communication Interfaces
Includes KP232, CM-232, and CM-485 modules for various serial connections.

Fieldbus Communication Modules
Supports Profibus DP, CANopen, DeviceNet, EtherCAT, Profinet, and Ethernet TCP/IP connections.

System Bus and Expansion Modules
EM-SYS and EM-IO modules extend communication and input/output capabilities.

Technical Data and Limitations
Tables show cable lengths and maximum baud rates for communication modules.

Overview
Guide on configuring Active Cube drives with VPlus software, covering communication, monitoring, diagnostics, and control functions.

Communication
Active Cube drives communicate with VPlus via standard serial interfaces.

Monitoring and Diagnostics
VPlus offers real-time monitoring and an integrated oscilloscope for parameter tracing.

Setup and Parameter Access
User-friendly setup with autotuning and preloaded parameter profiles.

Software Customization
Drive software can be customized through PLC logic programming.

Technology Functions Management
Access to high-level technology functions and application-specific functions.

Motor Control Modes
Supports sensorless and closed-loop field-oriented control for various motors.

Control Levels
Three control levels: Application, Machine, and Motor, each with specific functions.

Safety Features
Safe Torque Off (STO) function enhances safety by disabling energy supply to the motor.

Logic and Motion Functions
Integrated PLC-like logic functions and motion blocks for control routines.

Servo Package
Combining Active Cube drives with Bonfiglioli servomotors enhances performance.

Bonfiglioli Servomotors
Details on BTD and BCR series servomotors, highlighting torque ranges.

Technical Document Summary

1. Specifications
Specifications for Active Cube drive models with torque values for motor and drive matches.

2. Mounting Procedures
Different mounting options for Active Cube Series frequency converters.

3. Input Filter and Line Choke
Recommendations for input filters and line chokes to reduce disturbances.

4. Recommendations
Emphasizes using line chokes to reduce harmonic distortion and improve performance.

EMI Filters
Used to suppress interference, available in low leakage current versions.

Line Chokes
Reduce harmonic components and reactive power, necessary for certain applications.

Technical Specifications
Nominal voltages are 230V and 400V, with a frequency of 50/60 Hz.

Braking Resistors
Absorb energy during speed reduction, preventing drive failures.

Compliance and Standards
Compliance with EN 60 555 and IEEE 519 standards for harmonics.

Installation Notes
EMI filters should be installed between the line choke and the frequency inverter.

Company Overview
Bonfiglioli emphasizes service, innovation, and sustainability, with a global presence in 21 branch offices across 15 countries.

Global Presence
Ensures local support and a worldwide distribution network.

Commitment to Sustainability
Focus on renewable energy and sustainable development.

Contact Information
Headquarters in Bologna, Italy, with contact details provided.

Mission Statement
Dedicated to excellence, innovation, and sustainability in power transmission and drive solutions.

Catalog excerpts

Active Cube Servo Drive Solutions <380 Bonfiglioli Forever Forward

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It was back in 1956 that Clementino Bonfiglioli established in Bologna, Italy, the company that still bears his name. Now, some fifty years later, the same enthusiasm and dedication is driving Bonfiglioli to become the world's top name in power transmission and control solutions. Through directly controlled subsidiaries and production plant around the world, Bonfiglioli designs, manufactures and distributes a complete range of gearmotors, drive systems and planetary gearboxes, and boasts the most integrated offering on the market today. Now, to emphasise its commitment to health, safety and environmental...

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Bonfiglioli solutions

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Innovative solutions for industrial field. Bonfiglioli Riduttori today is one of the top brands in the power transmission industry. The company's success is the result of a business strategy that relies on three fundamental factors: know-how, innovation and quality. The complete range of Bonfiglioli brand gearmotors offers excellent technical characteristics and guarantees the highest performance. Substantial investment and technical expertise have enabled the company to achieve an annual production output of 1600000 units using completely automated processes. Certification of the company's Quality...

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Servo Drive Solutions

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Advanced technologies for all industrial fields. The Bonfiglioli Active Cube series is designed to enable you to maximize the opportunities in machine automation. Extensive motor controls and functionality allow Active Cube to be used in the design of effective and easy automation solutions for a wide variety of industrial machinery and plants. Outstanding performance in terms of accuracy and response time put Active Cube in the high technology end of the Bonfiglioli Vectron drives range. The range includes both 1phase and 3phase units, 230V and 400V supply, with the 3 phase product available...

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Bonfiglioli "system" range BN, M Induction motors Active Cube BTD,BCR Synchronous servomotors This catalogue concerns Active Cube series and Active Cube accessories. For information about the other products showed in above overview, please refer to relevant catalogues.

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The designation of ACU201 series Designation ACU201 series Basic variants Optional variants Construction style A style with standard cooling EMI filter F internal filter (blank) no internal filter User interface (blank) no user interface KP500 programming control unit Communication modules no module CANopen interface Profibus DP interface RS232 interface RS485 interface DEVICENET interface EtherCAT® interface CM-ProfiNet PROFINET interface CM-VABus/TCP Ethernet VA BUS TCP interface no expansion modules SYSTEMBUS expansion module I/O expansion modules ENCODER expansion modules RESOLVER expansion...

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Basic variants Optional variants Construction style A style with standard cooling EMI filter F internal filter (blank) no internal filter Series ACU 401 inverter ACTIVE CUBE 3ph x 360-480VAC +/- 10% User interface (blank) no user interface KP500 programming control unit Communication modules no module CANopen interface Profibus DP interface RS232 interface RS485 interface DEVICENET interface EtherCAT® interface CM-ProfiNet PROFINET interface CM-VABus/TCP Ethernet VA BUS TCP interface no expansion modules SYSTEMBUS expansion module I/O expansion modules ENCODER expansion modules RESOLVER...

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Performance • High speed control loop and fast response time • Both “system drive" and “servo drive" • Optimized combination with Bonfiglioli BTD and BCR servomotor series Automation • Small dimensions and “power density" in all sizes • “Book shape" in smaller sizes for easy integration in automation cabinets • Integrated “safe Torque Off" function, according to EN954-1 cat.3 • External 24V supply input for control board supply from backup systems • Motor thermal evaluation • Position and speed feedback input (encoder/ resolver) • Several mechanical mounting modes available: Din rail mounting,...

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Flexibility • Control both of asynchronous and synchronous actuators • Full set of operation modes, freely selectable: - Servo synchronous control with resolver feedback - Field oriented (vector) control with absolute encoder speed/sensor - Sensorless field oriented (vector) control • Flexible assignment of digital inputs and outputs to control software module variables • “Motor chopper" function to increase braking power without brake resistors • 4 independent data sets • Flying restart Automation • Easy and powerful engineering software for parameter setting, diagnostic and aided commissioning •...

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Environment Operating temperature • 0°C - 40°C (40°C - 55°C with derating) Environment class • Operation 3K3 (EN60721-3-3) • Relative humidity 15% ... 85%, no moisture condensation Altitude of installation • Up to 1000m (up to 4000 with derating) Storage conditions • According to EN50178 Standards CE conformity: • Low voltage directive 73/23/EEC and EN50178 / DIN VDE 0160 and EN61800 Interference immunity • According to EN 61800-3 for use in industrial environments UL approval • UL marked, according to UL508c Electrical Rated mains voltage • ACU 201 in the range 184 ... 264 V ACU 401 in the range...

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Output, motor side

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Output, motor side Note: (0) = for protection classes higher than IP20 consult your local Bonfiglioli Drives Service Center

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Output, motor side Note: (0) = for protection classes higher than IP20 consult your local Bonfiglioli Drives Service Center

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18 19 21 22 23 25 Size 2 (F, A) I Size 3 (- or F, A) I Size 4 (-, A) Output, motor side Note: (0) = for protection classes higher than IP20 consult your local Bonfiglioli Drives Service Center

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