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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators

300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators
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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators

Product catalog summary
Overview
Bonfiglioli Group has been a leader in the mobile sector for over 40 years, specializing in planetary gearboxes with hydraulic and electric motors. The company focuses on customer-specific customization and offers global support through pre-sales and after-sales teams.
Product Range
  • 300 Series Planetary Drives: Compact and powerful, suitable for severe duty applications with torque ranging from 1000 to 1100000 Nm. Features include versatile mounting options and various output configurations.
  • 500 Series Transit Mixer Drives: Designed for transit mixers with capacities from 1 to 14 cubic meters, offering high torque and load capacity.
  • 500 Series with Electric Motor: Combines a gearbox with an AC electric motor for improved energy efficiency and reduced operating costs.
  • 600 Series Wheel Drives: Suitable for wheeled agriculture or construction equipment, offering high torque and load capacity with optional mechanical gear disengagement.
  • 600E Series Electric Powertrains: Integrated electric motor with planetary drives, designed for compact dimensions, low noise, and high efficiency.
Technical Specifications
  • 300 Series: Torque range of 1000 to 1100000 Nm, gear ratios from 3.4 to 5000, and various input/output configurations.
  • 500 Series: Torque range of 3000 to 90000 Nm, gear ratios from 17 to 161, and features like rotating housing flange and speed sensor.
  • 600 Series: Torque range of 3000 to 85000 Nm, gear ratios from 4.3 to 153, and features like mechanical lifetime seals and optional disengagement device.
  • 600E Series: Torque range of 900 to 10000 Nm, gear ratios up to 145, and integrated low voltage induction motor.
Innovations and Future Directions
Bonfiglioli is committed to offering innovative electromobility solutions, aligning with future industrial trends by integrating electrical systems with traditional power transmission.
Key Features and Specifications
The document outlines various series of hydraulic motors and gear drives, highlighting their key features, specifications, and applications. The main series discussed include the 700CP, 700CT, 700C, 700T, 700TK, and 800 series.
700CP Series:
- Features: Rotating output flange, rugged design, high torque and load capacity, mechanical lifetime seals, compact design.
- Motor Options: Fixed and dual displacement with counterbalance valve, pressure relief valves, anticavitation valve, and hydraulically released failsafe parking brake.
- Torque Range: 1000 to 7000 Nm.
- Applications: Track drives powered by integrated axial piston hydraulic motors.
700CT Series:
- Features: Rotating output flange, rugged design, high torque and load capacity, mechanical lifetime seals, compact design.
- Motor Options: Bonfiglioli Trasmital hydraulic motors, speed sensor mounting, hydraulically released spring applied parking brake.
- Torque Range: 3500 to 12500 Nm.
- Applications: Track drives for machines in the 2.5 to 9 Ton class range.
700C Series:
- Features: Dual stage planetary reduction, integrated pulley support shaft, optimized housing design, offset input for increased cutting depth, integrated cooling system.
- Torque Range: 20000 to 45000 Nm.
- Applications: Drum drives for milling machines and cold planers.
700T Series:
- Features: Flange mounted, rugged construction, high torque capacity, output shafts supported by heavy-duty bearings.
- Motor Options: Hydraulic motor options, pressure relief valve, overcenter valve, hydraulic and electric brakes.
- Torque Range: 1000 to 80000 Nm.
- Applications: Slew drives for cranes, excavators, and special equipment.
700TK Series:
- Features: Flange mounted, rugged construction, high torque capacity, compact design.
- Motor Options: KAYABA hydraulic motor, anti swing-back valve, hydraulically released failsafe parking brake.
- Torque Range: 750 to 30000 Nm.
- Applications: Slew drives for excavators up to 120 ton class.
800 Series:
- Features: Rotating housing flange, rugged construction, high torque and load capacity, freewheel for antirun-back device.
- Motor Options: Flanged axial piston motors, orbit motors, hydraulically released parking brake.
- Torque Range: 5000 to 42000 Nm.
- Applications: Winch drives designed for winch applications.
Global Presence
Bonfiglioli has a worldwide distribution network with 21 branch offices in 16 countries, providing local support and faster sales and service to customers globally.
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Catalog excerpts

300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-1

Forever Forward Mobile Solutions

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-3

A complete range of innovative products for mobile solutions. For over 40 years, the “Mobile” sector has been one of the cornerstones on which the Bonfiglioli Group’s growth and internationalisation has been founded. Our wide range of planetary gearboxes - complete with hydraulic and electric motors for excavators, roadwork equipment and many other applications - are manufactured in a production process which is firmly focussed on the specific needs of our customers. These are products with the highest levels of customisation, which require, right from the initial design phases, indepth interaction...

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-4

BONFIGLIOLI MOBILE

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-5

Specific solutions for power transmission and motion control. Product diversification, process automation, and quality have enabled Bonfiglioli to play a leading role in the industry. Bonfiglioli’s policy focuses on integrated solutions, competence and innovative technology as key factors, indispensable to ensure customer satisfaction, while production is aimed at achieving the highest standards. Bonfiglioli product portfolio aims at meeting the toughest and most sophisticated requirement for Industrial Process and Automation Solution and for Mobile Equipment Solutions.

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-6

BONFIGLIOLI PRODUCTS

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-7

Product offer PLANETARY DRIVES 8 TRANSIT MIXER DRIVES 10 12 500 series 500 series with electric motor 600 series 600E series 600W with BPD© electric motor 600F series PGW series 600W2/3 TRACK DRIVE GEARMOTORS 28 30 32 700CK series 700CP (ex PGR) series 700CT series DRUM DRIVES FOR MILLING MACHINE 34

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-8

300 series Planetary drives The 300 series are compact and powerful. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loads and impacts are more the rule than the exception. The product configuration is highly versatile, due to several options as far as the mounting, the gear layout, the output shaft and the motor interface. All the features are available for each of the 20 finely spaced frame sizes, spanning over the 1000 - 1100000 Nm torque range. Finding the perfect match to any drive problem is therefore more than a wish, it is something...

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-9

Overall dimensions and technical data MAX POWER Right angle Combined with worm gear

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-10

500 series Transit mixer drives Absolute dependability, low maintenance, compactness and price effectiveness are the key features of the renovated 500 series, the unparalleled line of drives for transit mixers. Eight models available for mixing capacity ranging from 1 to 14 m3. Torque Range 3000 ... 90000 Nm Truck mixer capacity 1 to 14 cubic meters Gear Ratios 17 ... 161 Key Features Rotating housing flange Rugged design High torque capacity High load capacity Tilting output flange, evenly in all directions Mounting frame for water tank Water pump P.T.O. Speed sensor Applicable hydraulic motors...

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Overall dimensions and technical data TYPE HYDR. MOTOR MAX. INPUT DRUM DRIVE (1) SPEED CAPACITY (2) SPEED SENSOR (1) LS = Low speed motor / HS = High speed motor (2) General indication, application capacity depend on concrete slump – = Not available • = Available

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500 series with electric motor Drum drive with electric motor This solution is designed for use with medium/large mixer trucks that have medium/long delivery distances to travel. Drum rotation speed is between 15 and 22 rpm and capacity between 6 and 14 m3. Bonfiglioli innovative solution comprises a gearbox of Bonfiglioli’s historical 500 Series coupled to an AC electric motor that provides normal power and a DC electric motor for emergency use. This solution not only guarantees greater energy efficiency and reduced fuel consumption, but also helps cut cement mixer truck operating costs (for...

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300 - 500 - 600 - 600E - PGW - 600W2/3 - 700CK - PGR - 700CT - 700C - 700T - 700TK -800 series - Solutions for Excavators-13

Overall dimensions and technical data Solution main features Gearbox data Motor data Ratio Main: 1:220 Emergency: 1:2200 Type Main: Induction AC Emergency: PM DC motor Max output torque Main: 60000 Nm Emergency: 10500 Nm Rated Power Main: 40 kW Emergency: 2 kW Max input speed Main: 3500 rpm Emergency: 2000 rpm Functional diagram Mobile solutions 500 series AUXILIARY DRIVES Electric motor DRUM DRIVE Voltage Main: 170 Vac Emergency: 24 Vdc Cooling Main: Liquid Emergency: Air forced BATTERY PACK CONVERTER TRANSMISSION + WHEEL TRACTION

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600 series Wheel drives Whether you are designing a wheeled agriculture or construction equipment, the 600 series is the right choice for your vehicle. A disengagement device to tow the vehicle in an emergency is optionally available. Torque Range 3000 ... 85000 Nm Gear Ratios 4.3 ... 153 Key Features Rotating housing flange with studs to fit wheels and drums Rugged design High torque capacity High load capacity Mechanical lifetime seals Compact design Optional mechanical gear disengagement on request Applicable motors Cartridge axial piston hydraulic motors Flanged axial piston hydraulic motors...

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Overall dimensions and technical data TYPE HYDRAULIC MOTOR DRIVE (1) BRAKING TORQUE (1) LS = Low speed motor / HS = High speed motor Depend on motor type

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600E series Electric powertrains Bonfiglioli’s 600E planetary drives incorporate an integrated, maintenance-free electric motor and offer significant benefits in terms of compact dimensions, low noise and high efficiency. 600 Series drives are designed for use with all kinds of aerial platforms and other kinds of mobile machinery, for indoor and outdoor use. This advanced powertrain solution uses a two or three stage gearbox offering reduction ratios of up to 1:145 to satisfy the widest possible range of needs. The gearbox is coupled to a low voltage induction motor (BT Series) specially developed...

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Overall dimensions and technical data TYPE AC ELECTRIC MOTOR - SIZE Functional diagram PARKING BRAKE Auxiliary drives e.g. instrumental panel MOBILE SOLUTIONS 600 SERIES ELECTRIC MOTOR Wheel transmission Battery charge/converter Battery pack Vertical booms Height (m) Scissors lift Height (m) Telescopic / Articul

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600W with BPD© electric motor Electric powertrains Bonfiglioli’s 600W planetary wheel drives can be coupled to a high power density electric motor, instead of conventional hydraulic. This complete mechatronic solution is designed for a high voltage hybrid powertrain system and was originally conceived for use on self propelled crop sprayers. It can, however, also be applied to other types of new generation off highway machinery for use in industrial and construction sectors. Using this solution can deliver many advantages and assure interesting benefits both to the machine manufacturer and to...

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All Bonfiglioli catalogs and technical brochures

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  5. 600W series

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  6. Active Cube 7

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.