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Kratospack

Kratospack
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Kratospack

Product catalog summary
Overview
The KRATOSPACK H Series by BONESI PNEUMATIK consists of pneumo-hydraulic power units designed for high pushing force and fast positioning speed. Developed in Italy, these units integrate pneumatic and hydraulic technologies for precise control.
Technical Specifications
  • Bores: 50, 63, 80, 100, 125 mm
  • Strokes: Standard strokes of 30, 60, 115, 165, 215 mm; work strokes of 5, 10, 15, 20, 25 mm
  • Working Temperature: 0 to 50°C
  • Working Pressure: 1 to 10 bar
  • Fluids: Filtered air and hydraulic oil
  • Mounting: Any position without an expansion tank
Functionality
The units operate in four phases: Rest, Fast Approach, Work, and Fast Return. Pneumatic systems handle approach and return, while hydraulic systems increase force during the work phase.
Performance
  • Forces: Work stroke forces range from 821 to 11545 daN at 6 bar.
  • Consumption: Air consumption varies with pressure and bore size.
  • Speed: Work stroke speeds range from 42 to 153 mm/sec at 6 bar.
Applications
Suitable for tasks such as blocking, riveting, banding, marking, pressing, cutting, stamping, drawing, assembling, caulking, flanging, clinching, and punching.
Features
  • No restrictions on mounting position.
  • Integrated oil tank and internal hydraulic circuit.
  • Equipped with magnetic piston rods and "T" grooves for sensors and position transducers.
  • Options for anti-rotation and stroke limiting valves.
Options
Includes valves to limit work stroke and anti-rotation groups.
Load Cell Integration
Load cells provide feedback on the work cycle, connecting to a process controller to set work curves. Various load cells and control devices are available.
Versions
  • HLU/HLX: Coaxially assembled pneumatic cylinder and hydraulic multiplier.
  • HPU/HPX: Parallel assembled pneumatic cylinder and hydraulic multiplier.
  • HRU/HRX: Parallel assembly with mechanical end of stroke regulator.
Each version includes magnetic pistons for separate control of approach and work strokes.
Ordering Code
Specifies series, bore size, total stroke, work stroke, valve options, antirotation group, load cell group, shank and mouldholder hub, and front fixing flange.
Options and Accessories
Standard accessories include male shank, shank and mould holder hub, and radial mould holder. Front fixing flanges are available for direct unit attachment.
Position Sensor Specifications
Potentiometric displacement sensor with a cut-off frequency of 1 ÷ 5000 Hz, total error < 1%, and various I/O interfaces.
Process Control - HU VF
Designed for static and dynamic measurement systems with high accuracy and digital calibrations.
Digital Transmitter - HU AMP PC
Facilitates connection between load cell and PC with a resolution of 20,000 divisions.
Position Transducers - HU SAP and HU SIP
Measure piston position with high resolution and easy mounting.
Pressure Transducers - HU PT
High reliability and robustness with a non-amplified version.
End of Stroke Sensors
Includes REED and HALL sensors with visual indicators and IP67 protection class.
Technical Specifications
Includes visual indicator LED, operating frequency, working temperature, protection class, and mounting details.
Threaded Connectors
Various types with specific operating voltage, current, and protection class.
Accessories
Includes various process control accessories with specific codes for different configurations.
Company Information
KRATOSPACK is a trademark of BONESI PNEUMATIK, located in Legnano, Italy. The company reserves the right to modify technical information without notice.
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Catalog excerpts

Kratospack-1

KRATOSPACK PNEUMO-HYDRAULIC POWER UNITS

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Kratospack-3

BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK PNEUMO-HYDRAULIC POWER UNITS - SERIES H Bores Ø : 50 - 63 - 80 - 100 - 125 mm. SERIES H Mounting possible in any position and without expansion tank Approach stroke at high speed Working force standard or powered Oil tank without dedicated pneumatic port Internal hydraulic circuit Working strokes; 5÷25. Total strokes 30÷215 Standard for all the bores Return strokes pneumatically cushioned at the end of the stroke Magnetic pistons for the separate control of the approach stroke and of the power stroke Control of process on high...

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Kratospack-4

PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS SERIES H High force with accurate control of process BONESI PNEUMATIK proposes a new range of pneumo-hydraulic power units, series H - KRATOSPACK, developed and produced totally at its italian headquarter, for the applications in which a high pushing force and a fast speed of positioning are required. The project characteristics, acquired during over thirty years experience, are the synthesis of two applied technologies: • • The pneumatic motion during the approach to the piece and during the return...

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Kratospack-5

BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK TECHNICAL FEATURES Several possibilities of choice among the standard versions The new range of pneumo-hydraulic power units, series H - KRATOSPACK, includes the bores Ø50, Ø63, Ø80, Ø100, Ø125 mm with total strokes of 30, 60,115,165, 215 mm and work strokes of 5, 10, 15, 20, 25 mm, as standard and independently combinable between them. All the bores and the above mentioned strokes are available in the versions with: • • Standard work force: HLU, HPU, HRU Increased work force: HLX, HPX, HRX The versions with higher force have...

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Kratospack-6

PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK BONESI PNEUMATIK TYPICAL APPLICATIONS Wide versatility in the industrial automation field The production features before described, make the power units proposed by BONESI PNEUMATIK particularly usefull in the industrial automation field to develop several works, like: blocking, rivetting, banding, marking, pressing, cutting, stamping, drawing, tracing, assembling, caulking, flanging, clinching, punching.. BLOCKING, ASSEMBLING PNEUMO-HYDRAULIC ACTUATORS CUTTING, FLANGING DRAWING, BANDING, PRESSING RIVETTING, CLINCHING STAMPING, MARKING CUTTING,...

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Kratospack-7

BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK MAIN FEATURES OF THE POWER UNITS No restrictions regarding the mounting position One of the main advantages that qualifies the BONESI PNEUMATIK power units is the absence of any restriction regarding the mounting position. Thanks to an accurate technical study, all the units of the series H - KRATOSPACK are supplied ready for their use without the necessity to agree with the commercial department the relevant positioning. Further points that qualify the power units series H - KRATOSPACK are: • Oil tank integrated in the central...

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Kratospack-8

PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK BONESI PNEUMATIK Pneumatic cylinder and hydraulic multiplier Pneumatic cylinder and hydraulic multiplier in Pneumatic cylinder and hydraulic multiplier in coaxially assembled. parallel assembled. parallel assembled. Standard: magnetic pistons for the separate Standard: magnetic pistons for the separate Mechanical end of stroke regulator. control of the approach stroke and of the work control of the approach stroke and of the work Standard: magnetic pistons for the separate control of one, pneumatic cushions on both the return one, pneumatic...

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Kratospack-9

BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK ... C ... M ... R Shank and mould holder hub The assembling of the accessories of the pneumo-hydraulic power units series H - KRATOSPACK can be using the threaded hole present on the piston rod or using accessories appropriately proportionated for the unit. The standard accessories available proposed by BONESI PNEUMATIK are: • • • Male shank; Shank and mould holder hub; Radial mould holder. The technical-commercial staff of BONESI PNEUMATIK is available to evaluate different needs of the customer. ... F As standard, the pneuno-hydraulic...

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Kratospack-10

PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK BONESI PNEUMATIK STANDARD MATERIALS ITEM DESCRIPTION Intermediate caps Red anodized aluminium alloy Profiled tube Extruded aluminium EN AW-6060 T6 gauged/anodized Aluminium alloy neuter anodized Fixing cover screw Zinc plated steel Zinc plated steel Zinc plated steel Brass + various materials Nitril rubber (NBR) / Aluminium Cushioning shank Aluminium alloy / Steel Cushioning seal Steel C45 chromium plated 20 µm Steel C45 chromium plated 20 µm Guiding bush Stainless steel High resistance steel 42CrMo4 chromium plated 20 µm Limit valve bodies...

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Kratospack-11

BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK PNEUMO-HYDRAULIC ACTUATORS K= (total stroke x 2) + (total stroke / 4) Standard sales conditions available on www.bonesi

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Kratospack-12

PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK BONESI PNEUMATIK VARIABLE "K" TO CALCULATE: "LA", "LB", "LT" K= (total stroke x 2) + (total stroke / 4) PNEUMO-HYDRAULIC ACTUATORS 20 111,5 + Total stroke 37,5 + Work stroke 37,5 + Work stroke 14 26 18 Standard sales conditions available on

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Kratospack-13

BONESI PNEUMATIK PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK PNEUMO-HYDRAULIC ACTUATORS K= (total stroke x 2) + (total stroke / 4) Total stroke Total stroke Standard sales conditions available on www.bonesipneumatik.it 20 111,5 + Total stroke 37,5 + Work stroke 37,5 + Work stroke

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Kratospack-14

PNEUMO-HYDRAULIC POWER UNITS > SERIES H - KRATOSPACK BONESI PNEUMATIK Valve to limit the work stroke (1) Option valid just for HLU, HLX, HPU, HPX Caps, ring and rod in steel C45 manganese phosphatized – Profiled tube in E355 grey painted Antirotation group Flange, guide and screws in white zinc plated steel - Rod in C45 grounded and hard chromium plated Load cell group Type Force Type Force Load cell in stainless steel - Flange in white zinc plated steel - Adaptor in white zinc plated steel. I PNEUMO-HYDRAULIC ACTUATORS For the technical features of the load cell see page 1.1.05.16 Standard sales...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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