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BONDIOLI & PAVESI
Standard Gearboxes - 2000 series

Standard Gearboxes - 2000 series

Product catalog summary

Introduction
This document outlines the technical specifications and guidelines for using a series of gearboxes, highlighting the necessity of reviewing safety information and introductory technical documents prior to use.

Specifications
The document details various gearbox models, providing dimensions in both metric and imperial units, including bolt sizes and shaft dimensions. These gearboxes are versatile, with ratios from 1:1 to 2.78, functioning as speed reducers and multipliers, and capable of handling power outputs over 300 kW at 1000 min-1.

Materials and Construction
The gearboxes are constructed with a one-piece cast iron case for strength and precise component positioning. They are corrosion-resistant, meeting ASTM B 117 standards. Gears are made from carburized and hardened steel, while shafts are either carburized and hardened or hardened and tempered. High-quality bearings ensure reliability.

Safety and Maintenance
Warnings are issued regarding unshielded rotating shafts, stressing the need for proper guarding systems. Bondioli & Pavesi disclaims responsibility if adequate guards are not maintained.

Performance Data
Tables provide detailed performance data at various ratios and speeds, including power output in kW and CV, and torque in N·m and in·lb. Diagrams estimate gearbox life at different speeds, with coefficients for adjusting life expectancy based on speed changes.

Recommended Practices
The document recommends using ISO VG 150 EP oil and specifies approximate oil quantities for maintenance. Guidelines for shaft configurations and adapter use in specific cases are also provided.

Conclusion
This technical document serves as a comprehensive guide for selecting, installing, and maintaining gearboxes across various applications, ensuring optimal performance and safety.

Additional Specifications
Further specifications include various ratio inputs and outputs, speed coefficients, and power ratings, with data for different configurations and arrangements.

Procedures
To estimate gearbox life at speeds different from 540 min-1 but with equal power, multiply the life obtained from the diagram by the coefficient in the table. This procedure is emphasized in multiple languages.

Standards and Recommendations
The document stresses using proper oil cooling systems to maintain power ratings, alongside the recommended oil grade ISO VG 150 EP.

Key Data from Tables and Diagrams
Tables provide detailed data on power (kW), torque (N·m), and speed (min-1) for various gear ratios. Diagrams illustrate the relationship between speed and expected life, with coefficients for adjusting life expectancy based on speed variations.

Warnings and Safety Information
Warnings emphasize the need for proper guarding systems to prevent accidents, with Bondioli & Pavesi disclaiming responsibility if adequate guards are not provided and maintained.

Additional Features
Optional features such as overrunning clutches are mentioned, along with specific installation and mounting instructions. Information on oil plugs, breather plugs, and cooling kits is also included.

Catalog excerpts

SCATOLE INGRANAGGI GEARBOXES GETRIEBE SERIE SERIES SERIE Prima di iniziare l'utilizzo, leggere attentamente i documenti INFORMAZIONI SULLA SICUREZZA e PARTE TECNICA INTRODUTTIVA Before using, carefully read the documents SAFETY INFORMATION and INTRODUCTION 398SGB0053A02 - 25-01-18 Lesen Sie vor dem Beginn aufmerksam die Dokumente INFORMATIONEN ZUR SICHERHEIT und TECHNISCHE EINLEITUNG 1

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SERIE SERIES SERIE 2000 VISTA DA A VIEW FROM A ANSICHT VON A ATTENZIONE! Gli alberi contrassegnati non sono pro-tetti. Ogni componente in rotazione deve avere una protezione specifica o integrata con la macchina. Bondioli & Pavesi declina ogni responsabilita in caso le idonee pro-tezioni non siano previste e mantenute effi-cienti. WARNING! CD Rotating shafts marked are not shielded. Any shaft and coupling not guarded by location must be shielded by an interactive guarding system. Bondioli & Pavesi declines responsability if proper guards are not provided and maintained. ACHTUNG! Die mit gekennzeichneten...

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SERIE SERIES SERIE 2000 - SCATOLE MULTIFUNZIONE. - RAPPORTI DA 1:1 A 2,78 IN MOLTIPLICA ED IN RIDUZIONE. - POTENZE OLTRE 300 kW A 1000 min-1. - SCATOLE MONOBLOCCO IN GHISA. - VERNICIATURA INTERNA ED ESTERNA, ESSICAZIONE IN FORNO, RESISTENZA ALLA CORROSIONE SECONDO NORMA ASTM B 117. - COPPIE CONICHE A DENTATURA GLEASON DIRITTA O ELICOIDALE IN ACCIAIO CEMEN-TATO E TEMPRATO. - ALBERI IN ACCIAIO CEMENTATO E TEMPRATO O BONIFICATO. - CUSCINETTI DI QUALITA PER ELEVATA AFFI-DABILITA (L10) - MULTI-PURPOSE GEARBOXES. - RATIOS FROM 1:1 TO 2,78 AS MULTIPLIER OR AS REDUCER. - POWER TO OVER 300 kW AT 1000...

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SERIE SERIES SERIE

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RAPPORTO RATIO verhAltnis

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ESTREMITA ALBERI SPLINE SHAFT WELLENPROFILE Albero 1 3/8” Z6 non realizzabile di pezzo: - contemporaneamente sugli assi X e Y. - sull'asse Z per 2018190 e 2018278. - sull'asse X e sull'asse Y per 2018053. Nei suddetti casi richiedere l'albero 1” Z15 tipo 5 e l'adattatore 490101500001R. OLIO CONSIGLIATO ISO VG 150 EP quantitA OLIO INDICATIVA 0,4 L PESO INDICATIVO SCATOLA 8 kg 1 3/8" Z6 shaft not available in one piece: - on both axes X and Y at the same time. - on axis Z for 2018190 and 2018278. - on both axes Xand Yfor2018053. The above cases require shaft 1"Z15 type 5 together with the adapter...

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2018 PROLUNGA EXTENSION VERLANGERUNG

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VELOCITA SPEED DREHZAHL Per ricavare la durata a velocita diversa da 540 min-1 a parita di potenza, moltiplicare la durata ottenuta dal diagramma per il coefficiente indicato in tabella. To estimate the expected life with a speed different from 540 min-1 but with an equal power, multiply the life obtained from the diagram by the coefficient indicated in the table. Um die Ledensdauer bei gleicher Leistung aber anderer Drehzahl zu ermitteln,ist die per Diagramm ermittelte Lebensdauer mit dem in der Tabelle angegebenen Koeffizienten zu multiplizieren. CODIFICA CODES BESTELLNUMMER FILETTATURE THREADS GEVINDE...

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RAPPORTO RATIO verhAltnis

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ESTREMITA ALBERI SPLINE SHAFT WELLENPROFILE 3.27" _ 86(Z) _ PROLUNGA EXTENSION VERLANGERUNG M10x30 M10x1.18" ^ co b co co co do OLIO CONSIGLIATO ISO VG 150 EP GUANTITA OLIO INDICATIVA 0,6 L PESO INDICATIVO SCATOLA 9 kg RECOMMENDED OIL GRADE ISO VG 150 EP EMPFOHLENES OL ISO VG 150 EP APPROXIMATE OIL QUANTITY 19 ozs MENGE OL CA. 0,6 L

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RAPPORTO RATIO verhAltnis

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SPLINE SHAFT 1 PROLUNGA EXTENSION VERLANGERUNG 500 19.69" L MN P OLIO CONSIGLIATO ISO VG 150 EP QUANTITÀ OLIO INDICATIVA 0,8 L PESO INDICATIVO SCATOLA 14 kg RECOMMENDED OIL GRADE ISO VG 150 EP APPROXIMATE OIL QUANTITY 27 ozs APPROXIMATE WEIGHT 31 lbs EMPFOHLENES ÖL ISO VG 150 EP MENGE ÖL CA. 0,8 L GETRIEBEGEWICHT CA.

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RAPPORTO RATIO verhAltnis

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SPLINE SHAFT 1 PROLUNGA EXTENSION VERLANGERUNG 600 23.62" L MN P OLIO CONSIGLIATO ISO VG 150 EP QUANTITÀ OLIO INDICATIVA 0,95 L PESO INDICATIVO SCATOLA 20 kg RECOMMENDED OIL GRADE ISO VG 150 EP APPROXIMATE OIL QUANTITY 32 ozs APPROXIMATE WEIGHT 44 lbs EMPFOHLENES ÖL ISO VG 150 EP MENGE ÖL CA. 0,95 L GETRIEBEGEWICHT CA.

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RAPPORTO RATIO verhAltnis

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ESTREMITA ALBERI SPLINE SHAFT WELLENPROFILE PROLUNGA EXTENSION VERLANGERUNG L OLIO CONSIGLIATO ISO VG 150 EP GUANTITA OLIO INDICATIVA 1,4 L PESO INDICATIVO SCATOLA 25 kg RECOMMENDED OIL GRADE ISO VG 150 EP EMPFOHLENES OL ISO VG 150 EP APPROXIMATE OIL QUANTITY 40 ozs MENGE OL CA. 1,4 L

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