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WELDING STUDS FOR SHORT CYCLE STUD WELDING

WELDING STUDS FOR SHORT CYCLE STUD WELDING
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WELDING STUDS FOR SHORT CYCLE STUD WELDING

Product catalog summary
Welding Studs for Short Cycle Stud Welding
1. Technical Information
Welding studs are produced from materials with excellent weldability, including Steel 4.8, A2-50, A2-70, A5-50, and A5-70, conforming to DIN EN ISO 13918 and DIN EN ISO 14555 standards. Dimensions are provided in measurement tables, and non-standard sizes are available upon request. Surface protection includes electrolytic copper plating for corrosion resistance. Threads are cold rolled with specific tolerance limits, and flange dimensions are designed to enhance weld quality.
2. Types of Welding Studs
  • Threaded Stud (Type PS): Available in various dimensions, with material options including Steel 4.8 and A2-50.
  • Internally Threaded Stud (Type IS): Features dimensions and material options similar to threaded studs.
  • Non-threaded Stud (Type US): Offered in multiple sizes, with similar material options.
  • Fir Tree Stud: Available in specific dimensions, primarily in Steel 4.8 and A2-50.
  • Colour Groove Stud: Custom dimensions available upon request.
3. Silicone Cover Caps
These caps protect welding elements during painting and powder coating, withstanding temperatures up to 300°C. Dimensions are available upon request for both threaded and non-threaded studs.
4. Accessories and Wear Parts for Stud Welding Guns
Accessories are tailored to specific stud types and dimensions, with additional special accessories required for certain lengths. Contact Bolte GmbH for more information.
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Catalog excerpts

WELDING STUDS FOR SHORT CYCLE STUD WELDING-1

WELDING STUDS FOR SHORT CYCLE STUD WELDING

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1. Welding studs for short cycle stud welding 1.1 Technical information Materials We produce our welding studs from the following materials with excellent weldability: Material group/strength class Steel 4.8 A2-50, A2-70 A5-50, A5-70 The material specifications conform with DIN EN ISO 13918 and DIN EN ISO 14555. For welding studs from other materials please send us your inquiry or contact us. On demand, the material properties can be verified by an inspection document (test report, inspection certificate) according to DIN EN 10204. We are pleased to inform you about weldability to different base...

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Threaded stud (type PS acc. to DIN EN ISO 13918) before welding / after welding before welding / after welding Material (item number) h1 *l2 (length after welding) depends on l1 and the welding energy. In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for short cycle stud welding

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Internally threaded stud (type IS acc. to DIN EN ISO 13918) before welding / after welding before welding / after welding Material (item number) d2 ±0,2 = thread pitch acc. to DIN 13-1 l2 < 8 mm *l2 (length after welding) depends on l1 and the welding energy. In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 2for 1. Welding studs for short cycle stud welding

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Non-threaded stud (type US acc. to DIN EN ISO 13918) before welding / after welding before welding / after welding Material (item number) *l2 (length after welding) depends on l1 and the welding energy. In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for short cycle stud welding

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before welding / after welding before welding / after welding Material (item number) *l2 (length after welding) depends on l1 and the welding energy. Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for short cycle stud welding

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Colour groove stud before welding / after welding before welding / after welding Material (item number) upon request upon request upon request upon request *l2 (length after welding) depends on l1 and the welding energy. In the item number XXX has to be replaced by the respective welding element length l1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for short cycle stud welding

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Silicone cover caps Silicone cover caps protect the mechanical important areas of the welding elements during painting and powder coating as well as during the burning-in process (permanent temperature ≤ 210° C, short temperature ≤ 300° C). 1.7.1 Silicone cover caps for threaded studs and non-threaded studs Available dimensions upon request. 1.7.2 Silicone cover caps for internally threaded studs Available dimensions upon request. 1. Welding studs for short cycle stud welding

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1. Welding studs for short cycle stud welding

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Annex: Accessories and wear parts for stud welding guns 2. Accessories and wear parts for stud welding guns 2.1 Threaded stud (type PS), internally threaded stud (type IS), non-threaded stud (type US), fir tree stud, colour groove stud For stud welding guns PHM-10, GD 12sc, PHM-1A: Stud dimensions Chuck (item number) chucks additional special accessories are necessary (for M3-M8 resp. Ø3-8 for lengths > 40 mm, for M10 for all lengths). Please contact us for this. 2. Accessories and wear parts for stud weld

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© Bolte GmbH Last update 06/18. Texts and illustrations correspond with technical standard at the date of printing. Errors and omissions excepted.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.