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WELDING STUDS FOR CAPACITOR STUD WELDING

WELDING STUDS FOR CAPACITOR STUD WELDING
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WELDING STUDS FOR CAPACITOR STUD WELDING

Product catalog summary
Technical Information
The document outlines specifications for welding studs used in capacitor discharge stud welding, including materials like Steel 4.8, A2-50, A2-70, A5-50, and A5-70. These conform to standards such as DIN EN ISO 13918 and DIN EN ISO 14555. Dimensions follow DIN EN ISO 13918, with custom options available. Surface protection is typically electrolytic copper plating, with other treatments on request. Threads are cold rolled with specific tolerances, and the flange design ensures a strong weld.

Types of Welding Studs
The document describes various types of welding studs:
  • Threaded Stud (Type PT): Available in various dimensions and materials for specific applications.
  • Internally Threaded Stud (Type IT): Similar to threaded studs but with internal threading.
  • Non-threaded Stud (Type UT): Available in multiple dimensions and materials.
  • Fir Tree Stud: Unique shape for specific applications, limited sizes.
  • Colour Groove Stud: Customizable with a groove for color coding.
  • Threaded Stud Without Flange: Limited use based on joint requirements.
  • Threaded Stud with Reduced Flange: Smaller flange for specific applications.
  • Earth Plug and Double Earth Plug: For grounding applications.
  • Insulation Nail: For insulation applications.
  • Clips for Insulation Nails: Secure insulation nails.

Accessories and Wear Parts for Stud Welding Guns
The document lists necessary accessories and wear parts for stud welding guns, ensuring compatibility with various welding studs.

Specifications
Specifications include steel zinc-plated and 1.4310 materials with halogen-free, self-extinguishing plastic caps. Dimensions and materials not listed can be requested.

Welding Studs for Capacitor Discharge Stud Welding
Details on cupped head pins, both insulated and non-insulated, with dimensions for insulation thickness and material specifications.

Silicone Cover Caps
Used to protect welding elements during painting and coating, withstand temperatures up to 210°C permanently and 300°C short-term. Various types are available.

Accessories and Wear Parts for Stud Welding Guns
Includes threaded studs, earth plugs, and insulation nails, specifying compatible stud welding guns and item numbers for accessories.

Contact Information
Contact details for Bolte GmbH are provided, with a disclaimer for errors and omissions, noting the information is current as of June 2018.
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Catalog excerpts

WELDING STUDS FOR CAPACITOR STUD WELDING-1

WELDING STUDS FOR CAPACITOR DISCHARGE STUD WELDING

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WELDING STUDS FOR CAPACITOR STUD WELDING-5

1. Welding studs for capacitor discharge stud welding 1.1 Technical information Materials We produce our welding studs from the following materials with excellent weldability: Material group/strength class Steel 4.8 A2-50, A2-70 A5-50, A5-70 Group 22.3 Group 32 Norm ISO 898-1 ISO 3506-1 ISO/TR 15608 ISO/TR 15608 The material specifications conform with DIN EN ISO 13918 and DIN EN ISO 14555. For welding studs from other materials please send us your inquiry or contact us. On demand, the material properties can be verified by an inspection document (test report, inspection certificate) according...

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WELDING STUDS FOR CAPACITOR STUD WELDING-6

1. Welding studs for capacitor discharge stud welding

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WELDING STUDS FOR CAPACITOR STUD WELDING-7

Threaded stud (type PT acc. to DIN EN ISO 13918) before welding / after welding before welding / after welding Material (item number) h1 In the item number XXX has to be replaced by the respective welding element length l1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stu

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WELDING STUDS FOR CAPACITOR STUD WELDING-8

Internally threaded stud (type IT acc. to DIN EN ISO 13918) before welding / after welding before welding / after welding Material (item number) l3 ±0,05 = thread pitch acc. to DIN 13-1 l2 < 8 mm In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 2for 1. Welding studs for capacitor discharge stu

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WELDING STUDS FOR CAPACITOR STUD WELDING-9

Non-threaded stud (type UT acc. to DIN EN ISO 13918) before welding / after welding before welding / after welding Material (item number) In the item number XXX has to be replaced by the respective welding element length l1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge st

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before welding / after welding before welding / after welding Material (item number) Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud weldin

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WELDING STUDS FOR CAPACITOR STUD WELDING-11

Colour groove stud before welding / after welding before welding / after welding Material (item number) h1 M4 upon request 5,5 0,65 0,55 0,7-1,4 ≈ l1-0,3 11-LN-04-XXX 12-LN-04-XXX 14-LN-04-XXX 13-LN-04-XXX M5 upon request 6,5 0,75 0,8 0,7-1,4 ≈ l1-0,3 11-LN-05-XXX 12-LN-05-XXX 14-LN-05-XXX 13-LN-05-XXX M6 upon request 7,5 0,75 0,8 0,7-1,4 ≈ l1-0,3 11-LN-06-XXX 12-LN-06-XXX 14-LN-06-XXX 13-LN-06-XXX M8 upon request 9 0,75 0,85 0,8-1,4 ≈ l1-0,3 11-LN-08-XXX 12-LN-08-XXX 14-LN-08-XXX 13-LN-08-XXX In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for...

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WELDING STUDS FOR CAPACITOR STUD WELDING-12

Threaded stud without flange before welding / after welding before welding / after welding Material (item number) h1 In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge s

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WELDING STUDS FOR CAPACITOR STUD WELDING-13

Threaded stud with reduced flange before welding / after welding before welding / after welding Material (item number) h1 In the item number XXX has to be replaced by the respective welding element length l1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud

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WELDING STUDS FOR CAPACITOR STUD WELDING-14

Earth plug Material (item number) Steel copper-plated Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1.10 Double earth plug Material (item number) Steel copper-plated Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud welding

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WELDING STUDS FOR CAPACITOR STUD WELDING-15

before welding / after welding before welding / after welding Material (item number) In the item number XXX has to be replaced by the respective welding element length l 1 (e.g. 030 for 30 mm). Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud welding

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WELDING STUDS FOR CAPACITOR STUD WELDING-16

1.12 Clip for insulation nail (type R) Material (item number) Steel zinc-plated Not listed dimensions and materials available upon request. 1.13 Clip (type R, outside dia. 11,5 mm) Material (item number) Steel zinc-plated Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud welding

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1.14 Clip with plastic cap for insulation nail (type W) Material (item number) Steel zinc-plated with plastic cap (white) Steel zinc-plated with plastic cap (black) 1.4310 with plastic cap (white) 1.4310 with plastic cap (black) Plastic cap: halogen free, self-extinguishing Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud welding

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WELDING STUDS FOR CAPACITOR STUD WELDING-18

before welding / after welding before welding / after welding Material (item number) Shaft: steel 4.8 copper-plated head: steel zinc-plated Shaft: 1.4301 head: steel zinc-plated Explanations to the used materials can be found in chapter 1.1. Not listed dimensions and materials available upon request. 1. Welding studs for capacitor discharge stud welding

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1.16 Cupped head pin insulated before welding / after welding before welding / after welding The shaft of the cupped head pin is insulated. Insulated cupped head pins are used for fixing insulating mats with aluminum lamination resp. wire gauze. In connection with the downholder of the stud welding gun the insulation prevents that a short circuit with the aluminum lamination resp. the wire gauze occurs during welding. Dimensions d1 Material (item number) Shaft: steel 4.8 copper-plated head: steel zinc-plated Shaft: 1.4301 head: steel zinc-plated Explanations to the used materials can be found...

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