*mydirectindustry

SERIES V

Product catalog summary

Overview: The document provides detailed specifications and features of the BOLTE CNC Stud Welding Machines, Series V. It highlights the equipment's capabilities, optional features, and technical data.

Specifications: The machines are designed with a robust and warp-resistant welded steel frame, suitable for all stud welding methods. They offer a working area of 1000 x 1500 mm, 1000 x 2250 mm, or 1500 x 3000 mm, with a maximum operating speed of 30 m/min on the X-/Y-axis. The repeat positioning accuracy is +/- 0.2 mm.

Features: Key features include integrated welding parameter monitoring, optional welding parameter memory, automatic stud feeding, and fast programming via the PRO-STUD software. The machines can accommodate up to four welding heads and offer options like a servo motor-driven Z-axis and a fluid spraying device.

Technical Data: The machines operate on a 400 V/50 Hz electrical supply and require a pneumatic supply of ≥ 6 bar. They are equipped with servo motors and have a pneumatic working lift of 80 mm. The dimensions vary based on the model, with weights ranging from 1700 kg to 2100 kg.

Safety and Protection: Safety features include a light curtain or safety fence in accordance with the machinery directive. The machines also have ceramic stop pins on the X- and Y-zero lines for precise positioning.

Optional Equipment: Options include a milling unit with an exhaust device, pneumatic mass clamps, and a multidirectional balls table. The machines are compatible with various stud welding units and heads, such as PRO-C, PRO-I, PRO-D, KHA-200F, and KKA-200F.

Contact Information: Bolte GmbH, with locations in Gevelsberg and Dachau, Germany, provides contact details for further inquiries.

Catalog excerpts

SERIES V CNC STUD WELDING MACHINES STUD WELDING TECHNOLOGY BY STUD WELDING

Open the catalog to page 1

PNEUMATIC WORKING LIFT OPTIONAL: FLUID SPRAYING DEVICE FOR AUTOMATIC STUD WELDING HEAD INTEGRATED WELDING PARAMETER MONITORING (OPTIONAL: WELDING PARAMETER MEMORY) MANUAL STUD INSERTION SHIELDING GAS EQUIPMENT FOR WELDING HEAD MILLING UNIT WITH EXHAUST DEVICE PNEUMATIC MASS CLAMPS APERTURE ANGLE 90° MECHANIC MASS CLAMPS MOUNTED ON WELDING HEAD

Open the catalog to page 2

OPTIONAL: SERVO MOTOR-DRIVEN Z-AXIS 250 MM CERAMIC STOP PINS ON THE XAND Y-ZERO LINE HIGH-QUALITY POSITIONING SYSTEM SUITABLE FOR ALL STUD WELDING METHODS ROBUST AND WARP RESISTANT WELDED STEEL MACHINE FRAME PNEUMATIC WORKING LIFT AUTOMATIC STUD WELDING HEAD LIGHT CURTAIN OR SAFETY FENCE ACC. TO MACHINERY DIRECTIVE FAST AND EASY PROGRAMMING BY OPERATING SOFTWARE PRO-STUD (INKL. DXF DATA CONVERTER)

Open the catalog to page 3

TECHNICAL DATA AND CHARACTERISTICS V 100150 Max. number of stud welding heads Max. operating speed X-/Y-axis (m/min) Repeat positioning accuracy of the welded studs +/- (mm) Welding parameter monitoring Welding parameter memory Servo motor-driven Z-axis 250 mm Fluid spraying device for every welding head Milling unit with exhaust device Pneumatic single stud feeding, manual stud insertion Stud switch Pneumatic mass clamps standard Pneumatic mass clamps aperture angle 90° Mechanic mass clamps on welding head Pneumatic mass clamps on welding head Workpiece downholder for every welding head Pneumatic...

Open the catalog to page 4

Pneumatic working lift/welding head (mm) mechanic adjusting range 50 mm Machine frame Welded steel construction Ceramic stop pins on the X- and Y-zero line Suitable stud welding units5) Suitable automatic stud welding heads5) KHA-200F with integrated travel measuring system Connection values electrical (mains supply, mains fuse external) Other dimensions on request as special production. Other diameters as well as special welding elements on request as special production. By stud welding units PRO-C/PRO-I/PRO-D. For further details see product data sheets PRO-C, PRO-I and PRO-D. The machine concept...

Open the catalog to page 5