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PRO-D

Product catalog summary

Overview: The BOLTE PRO-D series offers advanced stud welding units designed for drawn arc and short cycle stud welding. These units provide improved process monitoring and simplified production control by tracking all welding parameters and enabling visual inspections.

Key Features:

Process Monitoring: Integrated monitoring of welding parameters ensures quality control by detecting discrepancies from ideal values, allowing immediate recognition of welding deficits.
Adjustability: The units allow comfortable, exact, and fast adjustments of the stud welding gun or automatic welding head, with values displayed on the unit for precise configuration.
Welding Programmes: Up to 59 user-specific welding programmes can be stored, with a library of pre-installed programmes selectable by stud diameter and type.
Multi-Gun Capability: Optional configurations allow for two or four gun connections, with different adjustment values for each connection.
Shielding Gas Module: Available for all PRO-D units, enabling stud welding with shielding gas for weld pool backing, with adjustable pre- and post-flow times.
Data Storage and Transmission: Optional welding parameter memory for storing up to 24,500 parameter sets, with USB-interface for data transmission to a PC.

Technical Specifications:

Welding Range: Varies by model, with capabilities for stud welding with ceramic ferrule, shielding gas, and short cycle welding.
Welding Current and Time: Adjustable ranges for current (100-2600 A) and time (1-3000 ms) depending on the model.
Construction: Robust, powder-coated metal housing with dimensions and weight varying by model.
Electric Connection: Compatible with various mains supplies (230/400/415/460 V) and equipped with protection features (IP 23).
Compatibility: Suitable for use with various welding guns, with options for automatic stud feeding and shielding gas modules.

Additional Features:

Control and Operation: Microprocessor control with a comprehensive authorization concept, including device lock and PIN code protection.
Error Diagnosis: Systems in place for detecting excess temperature, phase failure, and cable damage.

Contact Information: Bolte GmbH, with locations in Gevelsberg and Dachau, Germany. Contact via phone or email for further inquiries.

Catalog excerpts

improved process monitoring monitoring of al tion control by plified produc ers and subsequent visu sim ng paramet all weldi inspection stud adjusting of act and fast mfortable, ex . automatic welding head co resp welding gun ocess cycle optimised pr PRO-D STUD WELDING UNITS FOR DRAWN ARC AND SHORT CYCLE STUD WELDING STUD WELDING TECHNOLOGY BY STUD WELDING

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LIBRARY WITH PRE-INSTALLED WELDING PROGRAMMES (SELECTABLE VIA STUD DIAMETER AND TYPE) EASY OPERATION BY ROBUST ROTATING PRESSURE SWITCH WELDING CURRENT AND TIME CONTINUOUSLY ADJUSTABLE WELDING PROGRAMMES STORABLE INTEGRATED WELDING PARAMETER MONITORING (OPTIONAL: WELDING PARAMETER MEMORY) CONTROLLING AND MONITORING OF ALL FUNCTIONS AND PARAMETERS BY FAST AND HIGH-PERFORMANCE MICROPROCESSOR WELDING PROGRAMME STORAGE FOR EACH GUN CONNECTION DIFFERENT ADJUSTMENT VALUES FOR WELDING CURRENT AND TIME FOR EACH GUN CONNECTION WELD COUNTER FOR EACH GUN CONNECTION ALL FUNCTIONS AND PARMETERS ARE SHOWN...

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HIGHLIGHTS AND SPECIAL EQUIPMENT WELDING PARAMETER MONITORING AND DOCUMENTATION The welding parameter monitoring, integrated as standard in all series PRO-D stud welding units, enables a quality control of the finished welds. The units can detect each discrepancy from the ideally permitted values. So the welding supervisor and the operator can immediately recognise deficits in the welding operation like insufficient balancing of blowout effects, tilt of the welding gun etc. Consequently, the production control can be reduced to monitoring and recording of all welds by the unit and a subsequent...

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TECHNICAL DATA AND CHARACTERISTICS PRO-D 1600 Stud welding with ceramic ferrule Stud welding with shielding gas Short cycle stud welding with or without shielding gas Welding parameter monitoring Welding parameter memory Constant current regulation Welding parameter monitoring with USB-interface for data transmission to a PC Utilisable with adapter box PRO-SPLIT Suitable for through deck welding Operation Microprocessor control Welding programme library Welding programme storage Device lock with PIN code Authorization concept Weld counter (resettable) Lift test Repeat cycle lock Electronic function...

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Ventilator in continuous operation Lifting eyes 2 swivel castors, 2 fixed castors Robust, powder-coated metal housing Gewicht (Gerät inkl. Pistole) Interfaces Electric connection Mains supply (V) at 50/60 Hz Mains fuse external Mains plug CEE Protection Control cable socket for welding guns Suitable welding guns

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PRO-D

PRO-D

Catalog excerpts

All Bolte GmbH catalogs and technical brochures