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Automated Card Deck Production System

Automated Card Deck Production System

Product catalog summary
Overview: The document describes the Automated Card Deck Production System by Bochler Grafische Maschinen, designed for the inline die-cutting, collating, and stacking of various types of cards including playing, gaming, trading, and sports cards.
System Specifications: The system features a modular design that includes components such as the PA 550 Pallet Feeder, BSR 550 Servo with Breakout Unit, and the ACC 550 HS Automated Card Collator and Stacker. It supports a maximum sheet format of 550 x 750 mm and a minimum of 210 x 297 mm, with card formats ranging from 42 x 57 mm to 105 x 148 mm.
Key Features: The system allows for simultaneous die-cutting, kiss-cutting, creasing, and perforating using a single tool, ensuring high-quality, nick-free, clean-cut edges. It is capable of producing up to 2000 decks per hour and can integrate with downstream systems for packaging.
Benefits: The automated process reduces labor requirements to a single person and offers fast setup times of under one hour. The system's versatility allows for the production of additional products such as folding cartons and box covers by changing the delivery unit.
Applications: The system is suitable for producing a variety of card types and can be adapted for other packaging needs, demonstrating its flexibility and efficiency in card production.
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Catalog excerpts

Automated Card Deck Production System-1

BOCHSLER GRAFISCHE MASCHINEN Card Deck Production System Automated die-cutting, collating and stacking for complete decks of cards Modular system for inline die-cutting, collating and stacking of playing cards, gaming cards, trading cards and sports cards. The flexible and advanced die-cutting technology allows simultaneous die-cutting, kiss-cutting, creasing and perforating all on the same flexible die plate. Cards are die-cut nickfree, stripped out inline, shingled and fed to the ACC 550 HS Automated Card Collator and Stacker via a conveyor belt. The ACC 550 HS stacks each row into a complete deck and feeds itto a downstream packaging system that may include overwrappers, banding machines, packaging machines or packing table conveyors. The system is versatile. For example, by changing the delivery unit to a shingle stream delivery like the SAB 550, the system can also produce folding cartons, box covers or carton labels. * Die-cutting, kiss-cutting, creasing and perforating of * Modular system, from pallet feeder to Card Collator playing cards, gaming cards, trading and sports cards ~~ * and Stacker * Simultaneous die-cutting, kiss-cutting, creasing and * perforating using a single tool Components of the system: * PA 550 Pallet feeder * BSR 550 Servo with Breakout unit * ACC 550 HS Automated Card Collator and Stacker with interface to downstream units * High quality, nickfree, clean-cut edges * Upper and lower magnetic cylinder, also for male and female dies * Automated process reduces labor to a single person * Fast makeready in under 1 hour * High productivity rate; up to 2000 decks per hour * Capable of integrating in-line with other downstream Sheet format Sheet format Card format Card format Round cards Round cards Stack height BOGRAMA's core competence is die-cutting BOGRAMA AG | Mettlenstrasse 1 | CH-8488 Turbenthal | Phone +41 52 396 27 70 | Fax +41 52 396 27 77 | bograma.ch

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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