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Air treatement dryers

Air treatement dryers
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Air treatement dryers

Product catalog summary
Introduction
BOGE specializes in high-quality compressed air systems and treatment products, designed to ensure optimal air quality for industrial applications. Their products are engineered to work seamlessly with compressors, adhering to the highest air quality standards.
Compressed Air Treatment
BOGE highlights the critical need for quality air in industries such as pharmaceuticals and food, where dry, oil-free, and sterile air is essential. They provide customized air treatment systems tailored to specific requirements, focusing on cost-effectiveness, quality, and efficiency.
Refrigerant Compressed Air Dryer
The DS-2 series includes features like digital control, energy-saving capabilities, and a bi-frequency design suitable for global use. It incorporates a high-efficiency aluminum heat exchanger to reduce refrigerant consumption and operating costs, with specific installation requirements for optimal performance.
Membrane and Adsorption Dryers
BOGE offers a range of dryers, including membrane and adsorption types, to meet diverse air quality needs. These systems deliver dry, dust-free, and oil-free air, with options for sterile air when necessary.
Quality Standards and Applications
BOGE's air treatment systems comply with ISO 8573-1:2010 standards, ensuring appropriate air purity for various industrial applications. The systems are versatile, serving industries like food, beverage, chemical, and metal-working, each with specific air quality demands.
Conclusion
BOGE's comprehensive range of compressed air treatment products ensures users receive the precise air quality required for their applications, maintaining cost-effectiveness and high standards of efficiency and reliability.
Overview
This document details specifications and operational guidelines for BOGE compressed air dryers, emphasizing cost-efficiency, energy savings, and environmental considerations. It covers various dryer types, including refrigerant, membrane, and adsorption dryers, each designed for specific operational needs.
Specifications
The document outlines specifications such as flow capacity, maximum pressure, pressure differential, electrical power consumption, and dimensions for different BOGE dryer models. For instance, the DS series offers flow capacities from 12.00 to 150.00 m³/min with a maximum pressure of 14 bar, while the DH series supports up to 50 bar.
Energy Efficiency
BOGE dryers are designed to minimize pressure loss, reducing the need for overcompression and saving energy. The document notes that reducing overcompression by one bar can save 6% in energy costs. The use of environmentally friendly coolants like R134a and R407c enhances energy efficiency.
Operational Guidelines
The document provides conversion factors for adjusting flow rates based on ambient temperature, inlet temperature, operating pressure, and pressure dew point. It specifies installation requirements, such as ambient temperature ranges and adequate clearance for cooling air circulation.
Environmental Considerations
BOGE dryers use ozone-neutral coolants and recyclable materials, ensuring environmentally friendly operation. The document stresses the importance of maintaining a reliable pressure dew point for high compressed air quality.
Product Features
Key features of BOGE dryers include minimal pressure loss, intelligent design for easy maintenance, and consistent energy savings. The document describes components like heat exchangers, demisters, and cyclone separators that enhance dryer performance.
Installation and Maintenance
The document advises on installing drainage pipes for condensate removal and highlights the importance of routine inspections facilitated by the removable hood design. It also mentions options like special voltages and potential-free contacts for certain models.
Specifications
The document provides detailed specifications for DAZ and DACZ air dryers, including capacity, dimensions, connection type, and weight. The DAZ models range from DAZ 4-2 to DAZ 1021, while DACZ models range from DACZ 4-2 to DACZ 161-2, with maximum operating pressures of 16 bar and 10 bar, respectively.
Procedures
Examples are provided for calculating specific and maximum dryer capacities using conversion factors based on dryer inlet temperature and pressure. For example, the DAZ 61-2 model has a nominal capacity of 350 m³/h, adjustable to a maximum capacity of 378 m³/h using a factor of 1.08.
Norms and Standards
Capacity is measured in m³/h at 1 bar according to DIN ISO 7183. The document also references PED individual acceptance and CE standards for receivers.
Recommendations
For optimal performance, the document suggests using heat regenerated adsorption dryers for higher outputs and pressure dew points up to -70°C. It highlights the benefits of a modular system with controlled regeneration air and optional features like a thyristor-controlled heater and frequency-controlled vacuum pump.
Key Data from Tables
Conversion factors are provided for determining dryer size for different inlet temperatures and pressures. For example, at 35°C and 8 bar, the factor is 1.08. The document includes a table for calculating reserve dryer capacity, illustrating how to subtract volume flow from maximum dryer capacity.
Additional Information
The document concludes with an overview of BOGE's services, emphasizing energy-efficient systems, plant design, and a range of compressors and compressed air solutions. BOGE is recognized as a trusted provider in over 120 countries, known for its German engineering excellence.
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Catalog excerpts

Air treatement dryers-1

t&BOGE COMPRESSED AIR SYSTEMS COMPRESSED AIR TREATMENT COMPRESSED AIR DRYER

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Air treatement dryers-2

Over 100,000 compressed air users expect more when it comes to their compressed air supply. BOGE air provides them with the air to work. If it is BOGE AIR then you can be assured that is quality air ”Made in Germany“. This not only applies to the first class energy efficient compressed air systems manufactured by BOGE but also to the top quality compressed air treatment products. BOGE compressed air treatment products have been designed to work in perfect harmony with the compressor range to provide the optimal, most effective and efficient compressed air quality with options available to meet...

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Air treatement dryers-3

REFRIGERANT COMPRESSED AIR DRYER 8

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Air treatement dryers-4

Quality air pays off: BOGE compressed air treatment. THE CLEAN UP! FROM AIR TO BOGE QUALITY AIR. Compressed air is a versatile medium. It is widely used throughout industry and, for example, can be found in workshops and garages where untreated air is acceptable or the specialist industries where the demanding environments of the pharmaceutical and food sectors require absolutely dry, oil-free and often sterile compressed air. Compressed air users rely on quality air from BOGE wherever the safe and efficient purification of the compresses air is required. Our compressed air specialists will do...

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The right system for your requirements: based on your air quality requirements BOGE will take care of selecting the appropriate air treatment products to provide an optimal solution from initial assessment to system design. You are invited to contact our experts for a consultation! IMPURITIES AND QUALITY CLASSES ACCORDING TO ISO 8573-1:2010 Solid impurities (max. particle size per m3) Max. particle size in pm Reference conditions 1 bar(a), 20 °C,relative humidity 0 %; pressure dew point for compressor final pressure 8 bar (a). BOGE COMPRESSED AIR DRYER BOGE refrigerant compressed air dryer for...

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Ambient temperature > 3 °C Prefilter Table in accordance with VDMA recommendation, Guideline 15390-1 (Draft 11/2013). The VDMA (German Engineering Federation) standard sheet was developed by experts from the Compressed Air Technology division of the VDMA Compressors, Compressed Air and Vacuum Technology Association, in cooperation with specialists from the Fluid Power Association. It is based on the VDMA 15390:2004 standard sheet, which reflects many years of experience in the field of compressed air. The air purity classes in accordance with ISO 8573-1 refer to a specific measurement point within...

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Not all compressed air is alike. The different quality classes and purity requirements are as varied as the industrial applications. The perfect compressed air for use in the textile industry, for example, may be totally unsuitable for the food or surface-coating industry. This is why it is so important to adapt the compressed air treatment system precisely to the type of application. BOGE offers a wide range of system components, which ensure that you receive just the compressed air that you need, with the purity level stipulated for your industry. No more, no less, and always cost-effective....

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EFFICIENT DRYING The new DS-2 series features a high-efficiency aluminium heat exchanger, which minimises performance losses in the refrigeration circuit while requiring less refrigerant than comparable ranges. In conjunction with economical power consumption this means that no other product can compete with the low running costs. BI-FREQUENCY DESIGN With these models it does not matter where they are installed: Offering dual frequency as standard, this series is designed for use all over the world - wheather 50 of 60 Hz is required. Maximum flexibility is also ensured thanks to the wide range...

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Air treatement dryers-9

The new DS-2 series from BOGE has now raised the bar for refrigerant dryers: Thanks to the fully intergrated design of its highly efficient heat exchanger, the DS-2 upstages all other refrigerant dryers in terms of energy efficiency - with significantly reduced refrigerant consumption. The overall operating costs are indeed unbeatable, and the CO2 balance isn’t to be sneezed either. And it’s not by chance the new DS-2 models are designed for both 50 and 60 Hz (230 V) - there is no problem about using them anywhere in the world. Flow capacity Weight Compressed air connection kg BSPP-F acc. 0.15...

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With integrated energy-saving function RELIABLE PRESSURE DEW POINT The pressure dew point is conveniently displayed in the control. A reliable pressure dew point provides a consistently high quality compressed air. INTELLIGENT DESIGN These dryers incorporate proven and field tested components. The intelligent layout of the sturdy heat exchanger assembly is a guarantee for energy-saving operation. The complete inner workings are easily accessible for routine inspections. Installation requirements Standard dryers are designed to operate at ambient or room temperatures of between +5°C and +50°C....

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Compressed air drying can be so convenient: Due to the effective control, this series enables absolutely cost-efficient compressed air drying. Their extremely low pressure loss due to the generously designed components prevents overcompression. Compressor energy savings of six percent are achieved for every bar of pressure saved. Displaying energy use helps the operator to fully exploit the greatest saving potential - and arrive at the most efficient way to obtain dry compressed air. Conversion factors According to DIN ISO 7183, refrigerant compressed air dryers are designed for 7 bar operating...

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RELIABLE PRESSURE POINT Thanks to their generously designed components, refrigerant dryers in the DH series maintain a reliable pressure dew point. This ensures consistently high compressed air quality with a low pressure differential. All dryers are equipped with a pressure dew point indicator. INTELLIGENT DESIGN These dryers incorporate proven and field tested components. The complete inner workings are easily accessible for routine inspections thanks to the removable hood. The intelligent layout of the sturdy heat exchanger assembly is a guarantee for energy-saving operation. Installation...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.