Powdermet® technologies

Product catalog summary

Introduction to Powdermet® Technologies
Bodycote Powdermet® technologies are advanced manufacturing processes that utilize powder metallurgy to create complex, high-integrity components. These technologies integrate 3D printing with traditional net shape techniques, significantly reducing manufacturing time and costs compared to 3D printing alone. Powdermet® ensures complete powder consolidation, structural homogeneity, and eliminates internal porosity, allowing for seamless component production without the need for brazing or welding.

Key Features and Advantages

Single-piece construction of complex components.
Capability to combine multiple materials in one component.
Suitable for both one-off and high-volume productions.
Substantial reduction in machining operations.
Scalable to large components with exacting tolerances.
Design flexibility, weight optimization, and isotropic mechanical properties.
Superior stress corrosion properties and reduced welding needs.
100% ultrasonic inspectability and short delivery times.
Material and total cost savings.

Materials Used
Powdermet® technologies can utilize a variety of materials, including stainless steels, martensitic stainless steels, Ni-based alloys, Co-based alloys, titanium, aluminum, cobalt chrome, molybdenum, and tungsten.

Certifications and Approvals
Bodycote Powdermet® technologies are certified under ISO 9001, ISO 14001, AS9100, and several ASTM standards, among others.

Powdermet® Hybrid with 3D Printing
This hybrid technology combines NNS or SSNS with 3D printing to produce fully bonded components at reduced costs and production times. It allows for dynamic internal structures and enhanced wear and corrosion resistance through multi-metallic material combinations.

Powdermet® Near Net Shape (NNS)
NNS technology allows for the production of highly complex components with design freedom, improved material yield, and reduced material usage compared to conventional methods.

Powdermet® 3D Printing
This technology builds components layer-by-layer, offering flexibility in creating complex parts with unique material properties, enhancing uniform mechanical properties, and eliminating porosity.

Powdermet® Selective Surface Net Shape (SSNS)
SSNS technology minimizes post-process machining and is cost-effective for producing components that would otherwise be expensive to manufacture.

Applications Across Industries

Aerospace & Defence: Enables production of components from difficult-to-forge metallic compositions, improving performance and efficiency.
Oil & Gas: Provides reliable, cost-effective components with reduced machining and welding, suitable for high-pressure environments.
Nuclear: Allows for tailored designs with minimal machining, reducing post-weld examinations.
Power Generation: Used to produce complex internal profiles in turbines and other components.

Conclusion
Bodycote Powdermet® technologies redefine component manufacturing by ensuring complete powder consolidation and structural homogeneity, offering innovative engineering solutions that improve product design and system operations while contributing to overall savings.

Catalog excerpts

Bodycote Powdermet® technologies

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Bodycote Powdermet® technologies are the optimal processes for manufacturing to the highest degree of complexity and precision.

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Bodycote has decades of experience creating complex, high integrity components from powdered metal. Bodycote Powdermet® technologies are a group of manufacturing processes used in the production of complex components using powder metallurgy. Bodycote Powdermet® technologies now incorporate new, patent-pending techniques that combine 3D printing with well-established net shape and near net shape techniques. This new technology dramatically reduces the manufacturing time and production cost of a part compared to producing the same part using 3D printing alone. Powdermet® technologies ensure complete...

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Redefined component manufacturing Powdermet® technologies ensure complete powder consolidation achieving structural homogeneity and elimination of all internal porosity - characteristics which are not possible to achieve with conventional manufacturing methods. Bodycote's innovative engineering solutions improve customers' product design and system operations while contributing to overall savings. Powdermet® Hybrid with 3D Printing* Powdermet® Hybrid technologies* combine NNS or SSNS with 3D printing to produce fully bonded components at greatly reduced cost and production time compared to 3D...

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Creating value for industries Aerospace & Defence For parts that are subjected to high in-service stresses, it is essential to maximise the properties and working life of the component. The design flexibility inherent in Bodycote's Powdermet® solutions means that it is possible to produce components from metallic compositions that are difficult or impossible to forge or cast by conventional means. Nuclear SSNS and NNS parts require minimal machining; so in comparison to conventional wrought components, the design can be tailored to the actual requirements for part performance, rather than limited by...

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As the global leader in heat treatment and specialist thermal processing services, Bodycote has been at the forefront of hot isostatic pressing (HIP) technologies for decades with the largest equipment network in the world and continues to invest in greater capacity in recognition of growing demand. Bodycote Powdermet® technologies* are a group of processing services. These services include near-net shape, selective surface net shape, 3D printing and hybrid processes with 3D printing. *Patents pending www.bodycote com Bodycote plc Springwood Court Springwood Close Tytherington Business Park Macclesfield Cheshire United...

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Powdermet® technologies

Powdermet® technologies

Catalog excerpts

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