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PHOTOGALLERY - INSULATION OF MACHINES FOR RUBBER

PHOTOGALLERY - INSULATION OF MACHINES FOR RUBBER

PHOTOGALLERY - INSULATION OF MACHINES FOR RUBBER

Product catalog summary
Overview: The document discusses the benefits and applications of thermal insulation covers, specifically TI 450 thermal insulating blankets, for machinery parts such as pin rollers, tyre moulds, and vulcanization press membranes. These covers are designed to improve energy efficiency and reduce operational costs in manufacturing settings.
Key Benefits:
  • Energy Savings: Insulating machinery parts can lead to electricity savings of up to 45% compared to non-insulated parts.
  • Temperature Reduction: Insulation reduces surface temperatures, improving the work environment, especially during summer, and reducing the need for additional cooling.
  • Environmental Impact: Insulation helps reduce dust and CO2 emissions in the workplace.
  • Cost Efficiency: The investment in thermal insulation covers can be recouped in as little as four months due to reduced energy costs.
Technical Specifications:
  • TI 450 thermal insulating blankets are made from special fibers that resist high temperatures and prevent heat release into the environment.
  • These blankets are versatile and can be used interchangeably on various machines, allowing for quick installation and removal without affecting machine maintenance.
Applications:
  • Common applications include pin rollers on apex lines, tyre moulds, and other high-temperature machinery parts.
  • Thermal camera images demonstrate the effectiveness of these blankets in reducing surface heat radiation.
Manufacturer Information: BOCO Pardubice machines, Ltd., located in Pardubice, Czech Republic, is the manufacturer of these thermal insulating blankets.
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Catalog excerpts

PHOTOGALLERY - INSULATION OF MACHINES FOR RUBBER-1

THERMAL INSULATION COVERS • • • • PIN ROLLER INSULATION ON APEX LINES TYRE MOULDS TYRE VULCANIZATION PRESS MEMBRANE MECHANISM (“well") AND OTHER HIGHER TEMPERATURE MACHINERY PARTS, ... Electricity savings may be as high as 45% when compared to non-insulated status (depending on type of machine or part). Surface temperature reduction of insulated machine parts, which improves the work environment (particularly in summer months). The subsequent effect, which also reduces financial costs, is that it is not necessary to cool the work environment during this period. Reduction of dust in the work atmosphere and CO2 emissions thanks to machine insulation. Quick return on investment – return on profit as early as 4 months. The operating parts of machines are tempered during manufacturing of rubber products to the necessary processing temperature of the specific material. Since this generally relates to continuous operation, the electricity expenses for tempering of the machine comprise a significant part of production financial costs. To decrease the electricity consumption costs on these machines, we offer installation of TI 450 thermal insulating blankets that insulate working parts of machines and significantly reduce the amount of consumed electricity necessary for heating chambers or cylinders using heating strips. On the thermal camera pictures we can see a reduction of surface heat radiation from a pin roller after insulating with a TI 450 thermal insulating blanket in an APEX line in the firm BARUM Continental, Ltd., Otrokovice: Other insulated parts may include tyre moulds: Other insulated parts may include tyre moulds:

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PHOTOGALLERY - INSULATION OF MACHINES FOR RUBBER-2

Installing thermal insulating blankets saves as much as 45% of energy necessary for heating operating parts of the machine. A large advantage is the universal use of thermal insulating blankets since they may be interchanged in many cases on several machines or devices. Installation and removal of insulating blankets is very quick and does not impede handling or maintenance on the machine. Thermal insulating blankets are constructed from special fibres that resist high temperatures and their insulating layer prevents heat from being released into the environment. Samples of installed TI 450 thermal...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.