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SFU 0303

SFU 0303
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SFU 0303

Product catalog summary
Introduction
The SFU 0303 Frequency Converter is engineered for controlling the speed of 3-phase Asynchronous-AC-Motors and Synchronous-BLDC motors. It offers benefits like brushless operation, high-speed capability, and a favorable capacity/weight ratio. Key features include Safe Power Stage Pulse Inhibition, high output power, real-time vector control, and multiple interface options.
Description and Features
The converter supports both Asynchronous-AC and Synchronous-BLDC motors with high output frequencies, utilizing a Digital Signal Processor (DSP) for signal processing and real-time parameter regulation. It ensures high accuracy and efficiency with sinusoidal output signals and includes safety features like a brake-chopper-resistor and a plain text operating panel.
Technical Data
Available in different versions (SSE, 19", Desktop), the converter supports a wide range of operating voltages and offers multiple control inputs and outputs. It is designed for easy integration into existing systems with options for cloning and automatic spindle calibration.
Safety Precautions and Warnings
Only trained personnel should handle the device due to high rotational speeds and electrical voltages. Proper fixation of the spindle and tool is essential, and the device should not be operated near heating devices or strong magnetic fields. Adequate air circulation must be ensured.
Connections, Interfaces, and Pinouts
The SFU 0303 offers several input and output options for integration into PLC and control systems, configurable via the "SFU-Terminal" software. This flexibility allows for customized application setups.
Specifications
  • Digital Inputs: Configurable via PC-Software SFU-Terminal with default switching levels and an analogue input range of 0-10V.
  • Power Supply: +24V at Pin 10 for auxiliary voltage supply.
Digital and Analog Outputs
  • Configurable with SFU-Terminal software, except for "Power Stage Pulse Lock" linked to Relay 6.
  • Relay outputs are galvanically separated, supporting DC: 24V/1000mA and AC: 125V/500mA.
Spindle Interface
  • Separated with optocouplers for automatic spindle detection. Includes a temperature sensor input.
Mains and Spindle Connection
  • Requires proper grounding and shielded cables. External fusing is necessary.
I/O Interface
  • Configurable digital and analog inputs/outputs via SFU-Terminal.
Communication Interfaces
  • RS232, RS485, and USB interfaces are available for connection to PCs or control systems.
Functions and Operation
  • Front panel configurations for different versions are outlined for operational use.
Spindle Characteristics
Spindle data such as maximum voltage, current, and rotational speed are stored in 'spindle characteristics'. Proper characteristic selection is crucial before starting a spindle.
Spindle Selection and Control
Managed via a digital interface using digital inputs. Starting and stopping can be done through various methods, adhering to safety standards.
Status and Error Displays
Status is shown on an LED display and, if equipped, on an LCD. Errors are displayed in plaintext.
Operating Panel and Menu
Includes start/stop buttons and a rotary encoder for speed adjustment. The menu allows selection of spindle characteristics, debug mode, language, and more.
Start/Stop Procedures
Spindles can be started manually, digitally, analogously, or serially. Speed adjustments can be made manually or via an analog input.
Safety Functions
Comply with EN 954-1 and EN ISO 13849-1 standards, ensuring safe torque off and other protective measures.
Controlled Braking and Deceleration
Outlines incidents that trigger controlled braking and deceleration based on acceleration times.
Shut Off of Output Stage
Certain incidents lead to the shut-off of the output stage without braking.
Safe Power Stage Pulse Lock
Equipped with a safe power stage pulse inhibitor circuit according to Category 3.
Profibus Operation
A separate module is available for operating within a Profibus DP fieldbus.
Setup, Parameterization, and Configuration
SFU-Terminal software is used for configuring BMR frequency converters.
Automatic Spindle Tuning and Calibration
Describes a tool in SFU-Terminal for creating a spindle characteristic for motors without one.
Examples of Connection
Provides examples of mains and spindle connections, logic and wiring for safety circuits.
EMC Compliance
Compliance with EMC limit values is the responsibility of the machine or device manufacturer.
Troubleshooting
Includes a troubleshooting section addressing common errors and suggested fixes.
Error Description and Troubleshooting
Outlines common error messages and their causes, with solutions.
General Hints
Recommendations for maintaining performance and longevity.
Warranty Information
BMR GmbH offers a one-year warranty for defects in material, mounting, and construction.
Accessories
Lists various accessories available for the frequency converter.
Mechanical Views and Dimensions
Different versions are available, including cabinet mounting, 19" rack, and desktop versions.
Cooling Unit KG-T 500
Designed to support high-speed spindles with a maximum cooling power of 500W.
Optional Accessories
An optional remote control adapter is available for direct connection to the I/O interface.
Quality Commitment
BMR GmbH emphasizes their commitment to quality, precision, reliability, support, and flexibility.
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Catalog excerpts

SFU 0303-3

Front panel of SSE, Desktop und 19“ Version Basics and Preconditions for Operation Status LED Display LCD‐Operating Panel Start / Stopp Setup of Rotational Speed Safety Functions Safe Power Stage Pulse Lock Mains and Spindle Connection Logic and Wiring for Safety

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SFU 0303-4

1. Introduction Due to its construction, the rotational speed of a 3‐phase Asynchronous‐AC‐Motor is directly dependent on the frequency of the voltage and the number of poles. In case of a 3PH 50Hz voltage and a 2‐pole motor, the nominal speed would be 50 rps * 60 = 3000 rpm. In case of Synchronous‐BLDC motors (brushless dc), the speed is directly dependent on the voltage applied. 3‐phase AC motors provide numerous benefits in industry, such as brushless operation, freedom from wear and tear, favorable capacity/weight ratio, high‐speed capability, and ...

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SFU 0303-5

Operating panel is detachable and can be used as remote control together with an extension cable. Cloning capability of the whole project setup with the help of the Operating Panel Designed for roughest use in industrial environment Specific construction of the SSE‐housing realized without ventilations slots and an outside mounted heatsink prevents intrusion of dirt and chips of tooling into the control unit. Very compact case style makes easy cabinet mounting possible Several case options for cabinet mounting (SSE) , 19" rack style and desktop, or special designs ...

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SFU 0303-6

High operational safety: All operating conditions like acceleration, operation with nominal rotational speed, deceleration is monitored and critical conditions are intercepted.

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SFU 0303-8

Output‐current Output frequency

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SFU 0303-9

4.2 Version 19" und Desktop Mains connection 115V, 60Hz 230V, 50Hz Output power 2 kVA / S1‐100% 3,6 kVA / S1‐100% Motor connection 9‐pin: Screw Terminals 4mm² U, V, W, temperature sensor, FP, SGND 2xPE or Circular Connectors 7 or 13‐pin: U, V, W, temperature sensor, FP, SGND, Shield, PE Output voltage 110V 220V Output current / power...

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SFU 0303-10

This device produces dangerous electrical voltages and is used for the operation of fast spinning tools. Because of their high rotational speed, it may be dangerous in case of improper handling. For this reason, only professionally trained and qualified personnel should be allowed to work with and setup this device! Before the first commissioning can be carried out, it should be ensured that the spindle and the tool are fixed properly, to eliminate all dangers because of uncontrolled movement of the spindle. All repairs and maintenance on the converter and the relating accessories must be carried out ...

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SFU 0303-11

For embedding into PLC and controls the SFU0303 has several input and outputs. They are realized as pluggable screw terminals and are located at the front or rear panel (depending on case option). All contacts are separated galvanically from high voltage carrying circuits. Operational parameters and outputs: The SFU‐0303 captures all current important operational parameters and operating data. Up to 6 digital outputs can be used for signaling and up to 2 analogue values can be output to the analogue outputs (0‐10V) . Remote Control and Outputs: 6 digital inputs (24V) and 2 analogue inputs (0‐10V) are available for remote control of the ...

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SFU 0303-12

S Analogue input range: 0.10V S The +24V at Pin 10 can be used as auxiliary voltage supply for Start / Stop signal with the help of a relay or for an electronic spindle interface.

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SFU 0303-13

11 Analog Out 2 Output 12 Hall Sensor‐Output Output modified signal square shape signal from encoder The Reference‐Ground for digital and analog signals: Clamp terminal X2.9 The Default‐settings of the functions for the outputs can be set up freely with the help of the PC‐Software SFU‐Terminal. An exception is the signal "Power Stage Pulse Lock", which is linked fix with Relay 6. According to the switch state it will be output 0V / GND or +24V via 10kΩ referring to GND (X2.9) (‐> 8.2 / 8.7) +24V: Output Power Stage released 0V: Output Power Stage locked. Relay Output: ...

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SFU 0303-14

2) With SFU-Terminal the "active" function of the relays can be changed to "not energized " also. By this an inversion is achieved, with the restriction that this is applied to the inverter during operation at POWER-ON, only, because it is just realized by software. At POWER-OFF, the relay contacts have the default setting as in 1 ) S The digital outputs (Relay1...5) are galvanically separated (500VIsolation). DC: 24V / 1000mA AC: 125V / 500mA S Output level Speed / Hall Sensor: 0-24V (24V Level) 6.3 Spindle Interface X4 (9 pin Pluggable screw terminal) The Default-settings of the functions for...

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SFU 0303-15

The spindle interface is separated with optocouplers from all other signals. It can be used for an automatic spindle detection, if activated. The logic levels are low‐active by default: "HI" > PIN connected with Spindle‐GND, "LO"‐ > PIN unwired In the menu "Digital Inputs" this can be changed. GND signal X4 is electrically isolated from GND X2 The temperature sensor input is provided to detect overtemperature on the spindle. With linear temperature sensors (KTY, PT1000), the switching thresholds for the error messages "Spindle overtemperature" can be freely defined using the SFU terminal. If PTC is selected, it ...

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SFU 0303-16

View at screw terminals at version SSE: The device has no internal fusing. It has to be fused externally Please ensure, that PE protective earth is connected at the mains side. The device must not be operated without properly connected PE! A Please ensure, that PE protective earth is connected at the spindle side as well as at the converter side. A Control wires. Mains cables and spindle cables should be installed separately. For wiring, the use of shielded cables is recommended.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.