DUCTILE IRON VALVES AND FITTINGS

Product catalog summary

Company Overview: BLUCAST is a prominent manufacturer and wholesaler of ductile iron valves and fittings in the Baltic States, established in 2000. The company prioritizes product quality, offering a 7-year warranty and multiple certifications. Their large warehouse in Lithuania ensures quick delivery across Europe.

Product Range: The document outlines various products such as gate valves, ductile iron fittings, flange adaptors, couplings, tapping saddles, and related items, each with specific technical characteristics and standards.

Gate Valves: These valves come with electric actuators and manual control options, adhering to standards like DIN3352 and EN558-1. They have a pressure class of PN16 and can operate at temperatures up to +70°C. Made from ductile iron EN-GJS-500-7, they feature stainless steel stems and EPDM coatings.

Butterfly Valves: Designed as wafer-type valves for mounting between two counter flanges, they have a working pressure of PN16 and include a ductile iron body and disc, stainless steel stem, and EPDM seat.

Underground Hydrants: Constructed from ductile cast iron, these hydrants have a pressure class of PN16 and a complete drainage system, coated with epoxy for durability.

Knife Gate Valves: Available in rising and non-rising stem versions, these are made from cast iron with stainless steel components, designed for single-directional tightness.

Ball Check Valves and Air Valves: Made from ductile iron, these valves meet standards like DIN2533, with a working pressure of PN16 and epoxy coating for protection.

Ductile Iron Fittings: Suitable for drinking water installations and other neutral mediums, these fittings conform to standards such as DIN EN 545.

Technical Specifications:

Body Material: Ductile cast iron EN-GJS-500-7
Standards: Compliant with DIN EN 545, PN-EN-1092-2, ISO 2531:1991, DIN2501
Coating: Epoxy coating with a minimum thickness of 250µm, color RAL5015
Working Pressure: PN16
Flange End Connections: According to PN-EN-1092-2, ISO 2531:1991, DIN2501
Flange Drilling: PN10/16, starting from DN200-PN10

Dimensions and Weights:

All Flanged Tee: Dimensions for DN1 and DN2 range from 50 to 600 mm, with corresponding lengths, heights, and weights.
Double Flanged Taper: Dimensions for DN1 and DN2 range from 65 to 400 mm, with specified lengths and weights.
Double Flanged Pipe: Dimensions for DN range from 50 to 300 mm, with specified lengths and weights.
Duckfoot Bend 90º: Dimensions for DN range from 80 to 150 mm, with specified lengths and weights.
Blind Flange: Dimensions for DN range from 50 to 600 mm, with specified diameters and weights.
Threaded Flange: Dimensions for DN range from 50 to 200 mm, with specified diameters and weights.
Studded Reducer Flange Dismantling Joint: Dimensions for DN1 and DN2 range from 65 to 400 mm, with specified lengths and weights.
Adaptor for PE/PVC Pipes: Dimensions for DN range from 50 to 400 mm, with specified diameters and weights.
Flange Adaptors and Couplings: Dimensions for DN range from 50 to 600 mm, with specified diameters and weights.

Additional Features:

Restraint for PE or PVC pipes with EPDM gaskets and stainless steel bolts.
Test Pressure: Up to PN25 for certain adaptors.
Usage: Suitable for potable, sewage, or industrial pipelines.

Specifications:
1. Nuts and washers are available in hot dip galvanized or zinc plated, grade 4.8.
2. Gaskets are made of EPDM material.
3. Epoxy coating is applied with a minimum thickness of 250 microns, color RAL5015.
4. Flange drilling is according to PN10 as per PN-EN 1092-1.
5. Working pressure is up to PN10.

Technical Characteristics:
1. Suitable for PE, PVC, or ductile iron pipes.
2. Body material is ductile cast iron EN-GJS-500-7.
3. Bolts have anti-corrosion coating.
4. Flange drilling is PN10/16, starting from DN200-PN10.
5. Tested at 25 bar.

Universal Flange Adaptor (AUN) and Universal Coupling (MUN):
1. Body made of ductile cast iron EN-GJS-500-7.
2. Gaskets are EPDM.
3. Epoxy coating with a minimum thickness of 250 microns, color RAL5015.
4. Angular deflection of 4°.
5. Bolts, nuts, washers are hot dip galvanized.
6. Working pressure up to PN16.

Saddle for PE/PVC Pipes (BPE):
1. Body made of ductile cast iron EN-GJS-500-7.
2. Gaskets are EPDM, bolts are stainless steel AISI 304.
3. Working pressure up to PN16.

Flanged Saddle for PE/PVC Pipes (BPF):
1. Body made of ductile cast iron EN-GJS-500-7.
2. Gaskets are EPDM, bolts are stainless steel A304.
3. Flange drilling is PN10/16.

Repair Clamp (RM):
1. Single and double band repair clamps, pressure class PN16.
2. Suitable for broken or leaking ductile iron, steel, PE, or PVC pipelines.
3. Body is stainless steel AISI 304, head is ductile iron.
4. Gasket is EPDM, bolts are carbon steel zinc plated.

Full Stainless Steel Repair Clamp:
1. Single band repair clamps, pressure class PN16.
2. Band is stainless steel SS304, with heavy gauge stainless steel lugs.
3. Gasket is EPDM, bolts and nuts are stainless steel 304.

Bell Joint Repair Clamp (SZ):
1. Application for connections or repairs of leaking joints of bell-and-spigot pipes.
2. Body is ductile iron EN-GJS-500-7.
3. Gasket is EPDM, bolts and nuts are galvanized steel.

Flange Sealing Set (VT):
1. Used for connection of PN10 flanges.
2. Set consists of flanged gasket and corresponding quantity of bolts, gaskets, and washers.
3. Bolts, nuts, washers are hot galvanized steel.
4. Gasket is EPDM/NBR.

Catalog excerpts

DUCTILE IRON VALVES AND FITTINGS ЗАПОРНАЯ АРМАТУРА И ФАСОННЫЕ ЧА

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COMPANY PRESENTATION ПРЕЗЕНТАЦИЯ КОМПАНИИ BLUCAST is one of the biggest manufacturers and wholesalers of ductile iron valves and fittings in Baltic States. The history of BLUCAST dates back to the year 2000, since then, we have developed wide range of ductile iron products for water supply networks. We pay special attention to the quality of our products and this is why BLUCAST is a trusted brand chosen by our clients for many years. All of our products are marked with BLUCAST brand, which stands for reliability and longevity of products. High quality of all BLUCAST products is supplemented by...

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contents СОДЕРЖАНИЕ Gate valves ЗАДВИЖКИ Ductile iron fittings ФЛАНЦЕВЫЕ ФАСОННЫЕ ЧАСТИ Flange adaptors and couplings ФЛАНЦЕВЫЕ АДАПТЕРА И МУФТЫ Tapping saddles ХОМУТЫ

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dimensions in mm Technical characteristics: pa3Mepbi b mm actuator PN16 (F4) 3A^Bl/IWKA Ml/IHOBAfl c ^^eKTpoMe-xaHMnecKMM npMBogoM PN16 (F4) DN L ISO power voltage torque kg Code dimensions in mm pa3Mepb b mm Technical characteristics: • Electric actuator REGADA SO2, MO3, MO4 • Protection code IP67 (SO2), IP55 (MO) • Terminal board connection • 2 torque switches, 2 position switches, 2 additional position switches • Space heater, space heater's thermal swich • Mechanical connection flange F10, ISO5210 • Manual control. • Gate valve design standards: DIN3352, face to face dimensions DIN3302-F4,...

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SERVICE VALVE 015 in-/external threads ВЕНТИЛЬ 015 с внутренней резьбой ВЕНТИЛЬ 015 с внутренней/наружной резьбой Gate valves ЗАДВИЖКИ SERVICE VALVE 015 internal threads Technical characteristics: Technical characteristics: • Resilient- wedge gate valve with internal threaded connections • Body- ductile iron EN-GJS-500-7 • Valve stem- stainless steel AISI420 • Seal gasket EPDM • Coating: powder epoxy coating 250 micron, RAL5015 • Pressure class: PN16 • Correspond to EN-1074 norm • Working temperature: up to +70°C • Resilient- wedge gate valve with internal threaded and external threaded connections...

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BUTTERFLY VALVE VB 3ATBOP MEMOflAH^Bblfi VB UNDERGROUND HYDRANT HPR/lflPAHT nOfl3EMHblM HP DN L RD H A B C D kg Code dimensions in mm pa3Mepb b mm Technical characteristics: Technical characteristics: 1. Head: ductile cast iron EN-GJS-500-7 2. Ball chamber: ductile cast iron EN-GJS-500-7 3. Stand pipe: ductile cast iron EN-GJS-500-7 4. Bonnet: ductile cast iron EN-GJS-500-7 5. Valve plug: ductile cast iron EN-GJS-500-7/EPDM 6. Cap: ductile cast iron EN-GJS-500-7 9. Socket: ductile cast iron EN-GJS-500-7 11. Bottom body: EPDM 12. Bottom flange: EPDM 13. Gland seal: Brass 15. O-ring gasket: EPDM...

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KNIFE GATE VALVE PSK 3A^Bl/IWKA LUMBEPHAfl PSK KNIFE GATE VALVE PS non rising stem 3A^Bl/IWKA LUMBEPHAfl PS C He BWflBM^HWM WTOKOM dimensions in mm pa3Mepbi b mm Technical characteristics: dimensions in mm pa3Mepb b mm Technical characteristics: • Stem: rising, SS420 • Body: cast iron GG25 • Wedge: SS304 • Coating: blue epoxy powder RAL5015 • EPDM seat, bronze nut • Nominal pressure PN10 (1.0Mpa), PN8, PN6, PN4 • Flange connection: PN10 • Single-directional tightness TexHMHecKue xapaKTepucrnKu: • UlnuHflenb: BbigBuwHofi, AISI 420 • Kopnyc: GG-25 • K™h: AISI 304 • noKpbiTue: nopomKoBoe ^^OKcugHoe...

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DOUBLE ORIFICE AIR VALVE NV KmnAH BO3flYUHblM KOMEl/IHl/IPOBAHHbIM dimensions in mm pa3Mepbi b mm Technical characteristics: 1. Body: ductile iron EN-GJS-500-7 2. Float guid: ABS 3. Float: ABS 4. Support: ABS 5. Seat ring: EPDM 6. Seat support: ABS 7. Cover: ductile iron 8. Washer: carbon steel 9. Nut: carbon steel 10. Hexagot Bolt: carbon steel 11. Cowl: ductile iron EN-GJS-500-7 12 O-ring: EPDM 13. Side Body: ductile iron EN-GJS-500-7 14. Cap: nylon/brass 15. Gasket: EPDM 16. Bracket: Nylon 17. Adjusting Screw: stainless steel 18. Seat: EPDM 19. Hinge Pin: stainless steel 20. Side Float: ABS...

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DUCTILE IRON FITTINGSOflAH^BblE OACOHHblE HACTM Ductile cast iron fittings can be installed in drinking water instalations or other pipelines for wastewater or other neutral mediums. 0flaH^eBble ^acoHHbie Mac™ gna ycraHOBneHua b Tpy6onpoBogax nuTbeBOM Bogbi unu He arpecuBHbix ctokob. DOUBLE FLANGED BEND 90°KO^EHO OflAH^BOE 90° Q DN L e Weight Code dimensions in mm Technical characteristics: pa3Mepbi b mm • Body- ductile cast iron EN-GJS-500-7 • According to DIN EN 545 standard • Epoxy coating min 250pm, RAL5015 • Working pressure PN16 • Flange end connections PN-EN-1092-2, ISO 2531:1991, DIN2501...

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ALL FLANGED TEE T TPOMHl/IK OflAH^Bblfi T DOUBLE FLANGED TAPER FFRnEPEXOfl OflAH^Bblfi FFR DN1 DN2 L H el e2 weight code Technical characteristics: • Body- ductile cast iron EN-GJS-500-7 • According to DIN EN 545 standard • Epoxy coating min 250|jm, RAL5015 • Working pressure PN16 • Flange end connections PN-EN-1092-2, ISO 2531:1991, DIN2501 • Drilling of flanges: PN10/16, starting from DN200- PN10 TexHunecKue xapaKTepucTUKu: • Kopnyc - EN-GJS-500-7 • ComacHO CTaHgapTaM DIN EN 545, PN-EN-1092-2, ISO 2351:1991, DIN2501 • noKpbiTue: nopomKOBoe ^^OKCMflHoe, noKpbrrue He MeHee 250 MHKpoHoB, RAL5015...

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Technical characteristics: DOUBLE FLANGED PIPE FFnATPYBOK OflAH^Bblfi FF 50 100 7,0 4.8 FF050100 dimensions in mm pa3Mepbi b mm • Body- ductile cast iron EN-GJS-500-7 • According to DIN EN 545 standard • Epoxy coating min 250|jm, RAL5015 • Working pressure PN16 • Flange end connections PN-EN-1092-2, ISO 2531:1991, DIN2501 • Drilling of flanges: PN10/16, starting from DN200- PN10 Technical characteristics: • Body- ductile cast iron EN-GJS-500-7 • According to DIN EN 545 standard • Epoxy coating min 250|jm, RAL5015 • Working pressure PN16 • Flange end connections PN-EN-1092-2, ISO 2531:1991, DIN2501...

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BLIND FLANGE X THREADED FLANGE XS3AmyWKA OflAH^BAfl X i 0^-^ C BHYTPEHHEM PE3b50M XS DN D L Weight Code Technical characteristics: • Body- ductile cast iron EN-GJS-500-7 • According to DIN EN 545 standard • Epoxy coating min 250|jm, RAL5015 • Working pressure PN16 • Flange end connections PN-EN-1092-2, ISO 2531:1991, DIN2501 • Drilling of flanges: PN10/16, starting from DN200- PN10 dimensions in mm pa3Mepb b mm Technical characteristics: • Body- ductile cast iron EN-GJS-500-7 • According to DIN EN 545 standard • Epoxy coating min 250|jm, RAL5015 • Working pressure PN16 • Flange end connections...

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