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Radiant Tube Burners

Radiant Tube Burners

Radiant Tube Burners

Product catalog summary
Introduction
The document discusses the purpose and application of recuperative radiant tube burners, which are used to apply fuel-fired heating while isolating combustion products from the furnace atmosphere. This allows for controlled heating environments to protect or modify material surfaces.

Key Considerations
When using radiant tube combustion, several factors must be considered: thermal efficiency, environmental emissions, the impact on radiant tube life, and equipment reliability.

Applications
Radiant tube burners are used in various systems, including Continuous Annealing Lines, Continuous Galvanizing Lines, Heat Treating Systems, and Aluminium Process Furnaces.

Features
The burners feature a flexible "Retention Nozzle" design, engineered NOx emissions, custom designs, and laboratory verification. They are designed for maximum combustion efficiency and tube temperature uniformity.

Efficiency
Efficiency is achieved by maximizing heat transfer from combustion to the process and recovering waste heat. Recuperation and regeneration are key techniques, with regenerative heat recovery offering higher efficiency at a greater cost.

Emissions
NOx emissions can be high in radiant tubes, but Bloom uses techniques like "Retention Nozzle" design and air-staged combustion to reduce emissions.

Radiant Tube Life
Tube life is influenced by temperature uniformity, measured by the Hot Spot Over Average (HSOA) temperature. A low HSOA indicates minimal thermal stress, enhancing tube life.

Reliability
Bloom burners are designed for continuous operation and are made from heavy alloy castings. They are backed by extensive experience and laboratory testing.

Laboratory Capabilities
Bloom operates a large combustion lab for burner development and testing, integrating computational fluid dynamics (CFD) into their processes.

Burner Options
Various burner types and configurations are available, including different tube types, piping configurations, control methods, ignition types, and fuel options.

Burner Selection
A table provides guidance on selecting the appropriate burner model based on factors like available heat, NOx levels, and piping configuration.

Conclusion
Bloom Engineering offers a wide range of radiant tube burners with advanced features and capabilities, supported by extensive experience and laboratory resources.
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Catalog excerpts

Radiant Tube Burners-1

RECUPERATIVE RADIANT TUBE BURNER APPLICATIONS • Continuous Annealing Lines (CAL) • Continuous Galvanizing Line (CGL) • Continuous Silicon Lines • Heat Treating Systems • Roller Hearth Systems • Aluminium Process Furnaces FEATURES • Flexible “Retention Nozzle” burner design • Engineered NOx Emissions • Custom Engineered design • Laboratory verification of designs • Maximum combustion efficiency • Tube temperature uniformity • Rugged experience-based construction • 15,000 burners in operation The purpose of radiant tube combustion is to apply fuel fired heating, with the products of combustion isolated and separated from the furnace atmosphere. This will allow control of the furnace atmosphere to protect or modify the surface of the material being heated. When utilizing radiant tube combustion, attention must be paid to the following factors: • Thermal efficiency of the combustion process • Environmental emissions from the combustion process • Effect of the combustion process on the life of the radiant tube • Reliability of the combustion equipment itself • 55 years applications experience • Family of burner types available to suit application • World-wide manufacturing and service network

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Radiant Tube Burners-2

Bloom has been building radiant tube burners for over 55 years, with more than 15,000 radiant tube burners in operation. We were instrumental in the application of the design incorporating an internal recuperator inserted within the radiant tube. This long experience coupled with our R&D capabilities and engineering programs of continuous design improvement, puts us in a position to be the burner supplier of choice for radiant tube combustion applications. Burner combustion efficiency is achieved, first, by transferring as much of the heat, from the combustion process, directly into the process...

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Radiant Tube Burners-3

A unique and fundamental feature of a typical Bloom radiant tube burner design is the “Retention Nozzle” fuel nozzle. Quiet stable operation and uniform tube temperatures are obtained by utilizing this patented nozzle design. The nozzle distributes the air uniformly around the (center) gas stream while creating a partial vacuum between the two streams. This allows for a controlled mixing of the fuel and air, promoting flame stability and safe, reliable burner operation. RADIANT TUBE LIFE For proper radiant tube life, the maximum operating temperature at any point along the tube must not exceed...

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Radiant Tube Burners-4

In the application of the burners, a variety of control techniques can be employed. The final choice would depend on such considerations as: system configuration, fuels utilized, environmental considerations and product mix. Typical alternative considerations include: - Suction, Forced Draft or Push/Pull - High/Low, On/Off or Modulating - Mass Flow, Pressure Balance or Pulse Firing RELIABILITY Bloom burners are designed for continuous operation in demanding environments. The burners are manufactured from heavy alloy castings. Bloom burner designs are based on 50 years experience and backed up...

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Radiant Tube Burners-5

CAPABILITIES Quiet, stable operation across a wide range of parameters Exclusive “Retention Nozzle” Easy conversion of older designs to low NOx operation Easy conversion of existing design to multi-fuel operation 3” ID tubes and larger Rugged cast/machined alloy construction Operating temperatures up to 1950°F (1065°C) Operating efficiencies up to 80% (LHV) BURNER OPTIONS Radiant Tube Types A U tube RADIANT TUBE BURNER MODELS Today our customers can choose from the following burner types as best fits their applications: Piping Configuration E #2 fuel oil (nominally 20% excess air is required)...

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Radiant Tube Burners-6

Bloom Engineering 
Company, Inc.
 5460 Horning Road
Pittsburgh, PA 15236
 Phone: 412-653-3500
Fax: 412-653-2253 © Copyright 2011 BURNER SELECTION TABLE TYPICAL (Natural Gas Fuel) Burner Model Type Piping Configuration Forced Draft Suction, Push/Pull Suction, Push/Pull Suction, Push/Pull Suction, Push/Pull Forced Draft Forced Draft Forced Draft Forced Draft For your specific application, a Bloom engineer can assist with the selection process.

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