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1610 SERIES ? CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER Ferrous applications

1610 SERIES ? CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER Ferrous applications

1610 SERIES ? CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER Ferrous applications

Product catalog summary
Overview: The 1610 Series CyclopsTM Ultra4 Low NOxTM Hot Air Baffle Burner is engineered for ferrous applications, emphasizing low NOx emissions, high release rates, and effective flame control. It operates best with 5-10% excess air to reduce NOx emissions.
Specifications: This burner is robustly constructed with a patented CyclopsTM refractory baffle for flame stabilization. It functions at air preheat temperatures between 400°F-1000°F (205°C-538°C) and can withstand furnace temperatures up to 2600°F (1427°C). Special designs are available for higher temperatures. It includes a heat-resistant alloy nozzle and flame monitoring capabilities.
Control and Monitoring: The burner employs external diverter valves and a metered air/gas ratio control system. Flame monitoring is conducted with a U.V. detector in staged mode below 1800°F (980°C), which is bypassed in Cyclops mode above this temperature.
Applications: It is suitable for use in slab and billet reheating furnaces, sodium silicate melters, forge furnaces, and reheat furnaces.
Fuel Capabilities: The burner supports #2 and #6 fuel oils (staged mode only), natural gas, propane, coke oven gas, and mixed BFG/COG, requiring a gas pressure of 10 psig (700 mBar).
Capacity and Performance: The capacity chart details air capacity for burners in Cyclops mode at 10% excess air, with specific air temperatures and pressures. A 50% excess air is needed for cold start operations up to 1600°F (871°C).
Safety and Compliance: Users are advised that improper use of combustion equipment can be dangerous. Adherence to National Safety Standards and Insurance Underwriters recommendations is strongly recommended.
Dimensions: General dimensions for models -012 through -036 are provided, with detailed specifications available from Bloom representatives for certified construction dimensions.
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Catalog excerpts

1610 SERIES ? CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER Ferrous applications-1

11/09 1610 SERIES – CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER Ferrous applications CAPABILITIES Very low NOx emissions High release rates with moderate main combustion air pressure Good turndown with flame characteristics and direction maintained Operation at 5-10% excess air is recommended to minimize NOx FEATURES Rugged fabricated construction Patented CyclopsTM refractory baffle flame stabilization shields the burner internals from flame and furnace radiation and is a self support structure Standard design is suitable for operation at 400°F-1000°F (205°C-538°C) air preheat and 2600°F (1427°C) furnace temperatures. Special construction is available for higher temperatures Heat resistant alloy nozzle APPLICATIONS Slab Reheating Furnaces using longitudinal or side firing Billet Reheating Furnaces using longitudinal or side firing Sodium Silicate Melters Forge Furnaces Reheat Furnaces BURNER IGNITION Provisions for flame monitoring Pilot Port blocks do not require wide flare Manual CONTROL External Diverter Valves Metered Air/Gas Ratio Control FLAME MONITORING U.V. Detector during staged mode below 1800°F (980°C). U.V. bypassed in Cyclops mode above 1800°F (980°C) TURNDOWN Air Cooled Direct Spark FUEL CAPABILITIES* #2 and #6 Fuel Oils (staged mode only) Natural Gas Propane Coke Oven Gas Mixed BFG/COG *gas pressure required – 10psig (700 mBar) Standard 3:1 With Air Lance 10:1 Air lance @ 1 psig (70 mBar) The Bloom 1610 Series refractory baffle burner is designed for gaseous and liquid fuels and is suitable, without change, for any gas having a heating value gas of approximately 500 Btu per cubic foot or greater. For designs using a lower heating value, contact your local representative or Bloom Pittsburgh. Manufactured under U.S. Patent 6,471,508 – w/ 02 enrichment 6,793,486 CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to comply with National Safety Standards and/or Insurance Underwriters recommendations © Bloom Engineering Co 2009 1

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1610 SERIES ? CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER Ferrous applications-7

11/09 1610 SERIES – CYCLOPSTM ULTRA4 LOW NOXTM HOT AIR BAFFLE BURNER w/ external valve TYPICAL ARRANGEMENT NOTE: GENERAL DIMENSION INFORMATION. SEE BLOOM REPRESENTATIVE FOR CERTIFIED DIMENSIONS FOR CONSTRUCTION CAUTION: The improper use of combustion equipment can result in a condition hazardous to people and property. Users are urged to comply with National Safety Standards and/or Insurance Underwriters recommendations © Bloom Engineering Co 2009 7

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