HEADLINE XT PROFIMAT HEADLINE THE NEW BENCHMARK FOR PRODUCTIVITY AND PRECISION A member of UNITED MACHINING SOLUTIONS
Open the catalog to page 1■ 5 machine sizes with the following grinding ranges: ■ Fully modular system ■ Design characteristics: very high rigidity, minimum vibrations, minimized thermal influences ■ Precison linear guideways ■ High quality, recirculating ballscrews ■ Option: linear direct drive (X-axis) ■ C.O.R.E. OS operating system ■ Optimal operator guidance ■ Programming with menu-guided grinding and dressing cycles
Open the catalog to page 2■ Intuitive, user-friendly, and efficient operation ■ Access to important information directly at the control panel (e.g. production progress, task details, etc.) ■ Reduced programming when exchanging data between C.O.R.E. machines ■ Use of Digital Solutions products directly on the machine ■ Fast support thanks to direct interaction with our Customer Care team on the machine «Higher axis speeds, higher accelerations and increased system rigidity - the combination of these improved influencing factors consistently leads to an increase in productivity while at the same time improving workpiece...
Open the catalog to page 3C.O.R.E. – CUSTOMER ORIENTED REVOLUTION With C.O.R.E., we make your production fit for the digital future. The C.O.R.E. system from UNITED GRINDING is a future-oriented hardware and software platform that takes the operation, networking and digitalization of machine tools to a new level. C.O.R.E. was developed to make our machines and your production environment fit for the digital industry of tomorrow. Operation is simple and intuitive via the multi-touch display, with a modern and customizable user interface. Thanks to the standard- ized hardware and software architecture, all UNITED GRINDING...
Open the catalog to page 4C.O.R.E. PANEL & HMI – NEXT-GENERATION MACHINE OPERATION Like a large smartphone With C.O.R.E., UNITED GRINDING has redefined the interaction between man and machine tool. Modern design combined with the most advanced technology to meet the operator requirements of tomorrow. The 24” multi-touch display enables navigation by touch and swipe gestures, similar to a smartphone. The uniform HMI for all UNITED GRINDING machines facilitates set-up, operation and general maintenance. Customizable user roles enable the display and restriction to role-relevant information and thus increase user-friendliness...
Open the catalog to page 5CONSTRUCTION PRINCIPLES | DRESSING WELL-PROVEN CONSTRUCTION PRINCIPLES 1 Machine bed 2 Re-circulating ballscrew 3 Precision linear guideways «The use of machine components specifically designed on the modular system ensures high precision and a long machine life.» The PROFIMAT XT has been designed purely as a high performance profile grinding machine with maximum flexibility for various applications. The P ROFIMAT XT is the right choice for applications where the production process requires high metal removal rates. Grinding spindle drives up to 62 kW guarantee outstanding performance using conventional,...
Open the catalog to page 6OPTIMUM DRESSING By using process-optimized dressing methods, workpieces can be manufactured with high precision at short cycle times and with minimum grinding wheel wear. FIT – Four Integrated Technologies: The BLOHM PROFIMAT XT combines four technologies in one machine. Reciprocate grinding Creep feed grinding Creep feed grinding with continous dressing (CDCF) Speed stroke grinding Overhead dressing system PEA-K for IPD and CD grinding methods designed for a grinding wheel width of up to 200 mm. Table mounted dresser type PA-TL 200S for diamond rolls up to a width of 200 mm or for contour dressing...
Open the catalog to page 7CNC CONTROLS The comfortable solution for profile grinding applications The best machines in a performance class offer more than just technically advanced components. Their high capabilities are made possible by the use of perfectly matched software and technology. The CNC control Siemens Sinumerik 840D solution line with graphical operator guidance especially developed for grinding applications guarantees an optimal process. The simple programming is supported by menu guided grinding and dressing cycles. The software option GripsProfile is a comfortable tool for the automatic generation of grinding...
Open the catalog to page 8For grinding complex shapes in a wide variety of demanding materials, you need a flexible surface and profile grinding machine that delivers exceptional performance and efficiency. Manufacturers rely on innovative surface and profile grinding technology from BLOHM for a wide range of machining requirements, from creepfeed grinding to multi-step part production in a single setup. With the PROFIMAT XT, you get an industry-leading solution for a wide variety of production environments and industries. A powerful drive and an advanced machine control ensure the highest level of reliability and precision...
Open the catalog to page 9The optional tool changer of the PROFIMAT XT enables the automated and largely unmanned operation for diverse grinding technologies. Increase your productivity by preparing, for example, roughing and finishing wheels or conventional and CBN wheels in the changer - this enables a high stock removal rate as well as the precise finishing of surfaces in one operation. ■ Magazine with up to eight grinding wheels ') depending on total number of loaded wheels
Open the catalog to page 10Set-up during the process The loading device enables easy and safe setup of grinding wheels during production. This further reduces the set-up times. Automation of production The use of sister tools ensures continuous production in unmanned operation for complex workpieces. Tool changer Prepared grinding wheels Loading device Grinding wheel change
Open the catalog to page 11CUSTOMER CARE | TECHNICAL DATA WE ARE HERE FOR YOU! Our products are designed to meet customer demands for as long as possible, they are intended to operate efficiently, reliably, and be available at any time. From “Start up” through to “Retrofit” – our Customer Care is there for you throughout the working life of your machine. For this reason, you can rely on competent HelpLines worldwide and Service Engineers near you: Start up Commissioning Extension of the guarantee Digital Solutions Remote Service Material Spare parts Replacement parts Accessories Training Product support We will provide...
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