Future Winding

Future Winding

Future Winding

Product catalog summary
Introduction
BLOCK introduces its new Future Winding technology, designed to optimize the performance of inductive winding products. This technology offers a new dimension in performance optimization, particularly for applications involving SiC and GaN-based semiconductor technologies.
Advantages of Future Winding Technology
  • Cooling: The technology enhances cooling efficiency by increasing the conductor surface area and incorporating cooling ducts within the winding structure. This is particularly effective with forced air cooling.
  • Low Losses: By varying conductor spacing, proximity losses are minimized, especially at higher switching frequencies, offering a cost-effective alternative to high-frequency litz wires.
  • Potential Control: The winding structure controls parasitic capacitance, preventing damage to conductor insulation and potential winding shorts.
  • Freestyle Adaptability: The winding structure can be precisely adapted to core geometry and air cooling conditions.
  • Long Life: High inductivity is achieved with a single-layer winding structure, eliminating the need for additional insulation and extending service life.
  • Reduced Costs: The use of aluminum instead of copper, along with automated production processes, reduces costs and enhances efficiency.
  • High Current Density: The design maximizes the heat-emitting surface, resulting in high current density and efficient material use.
Future Standard
BLOCK integrates the latest scientific findings and state-of-the-art technology to ensure an optimal price-performance ratio for its new product series.
Product Applications
Future Winding technology is applied in products such as line reactors, sine filters, and all-pole sine filters, offering up to 20% cost reduction.
Global Presence
BLOCK USA, Inc. operates globally with production sites in Germany, China, and the USA, supported by international agencies and manufacturing representatives.
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Catalog excerpts

Future Winding-1

Future Winding The new dimension o f per for mance op t imiz a t ion o f induc t i ve w inding pr oduc t s L a nueva dimensión de op t imiz ación del r endimien t o de pr oduc t os de bobinado induc t i vo

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Future Winding-2

PProx Induc t i ve solu t ions for SiC , GaN – W ide bandgap t echnolog y ADVANTAGES OF THE NEW FUTURE WINDING TECHNOLOGY VENTAJAS DE LA NUEVA TECNOLOGÍA FUTURE WINDING BLOCK’s new in-house developed Future Winding technology is taking performance optimization of inductive winding products into a new dimension. The extraordinary variability in the design of the winding structure comes with a number of benefits for winding products: Optimal cooling by maximizing the heat-emitting conductor surface while also creating cooling ducts via the winding structure and minimal proximity losses with rising...

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Future Winding-3

LOW LOSSES Varying the conductor spacing in the winding structure effectively reduces proximity losses in the conductor that are generated by ripple currents from switching frequencies, particularly as frequency increases. This effect is significant, especially for future applications of SiC- and GaN-based semiconductor technologies. It also represents a potentially cost-effective alternative to the use of expensive high-frequency litz wires in conventional winding technologies. Variar el espaciado del conductor en la estructura de bobinado reduce de manera efectiva las pérdidas de proximidad...

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Future Winding-4

HIGH CURRENT DENSITY Due to the flexible design of the winding structure a maximum of the conductor’s heat-emitting surface is exposed to the prevailing cool air flow. The result is a high current density and efficient use of the conductive material (CU or AL), reducing structural volume, weight and costs. Debido al diseño flexible de la estructura de bobinado, un máximo de superficie de emisión de calor del conductor queda expuesto al actual flujo de aire fresco. El resultado es una densidad de corriente alta y un uso eficiente del material conductivo (CU o AL), lo que reduce el volumen, el...

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Future Winding-5

FUTURE STANDARD LINE REACTORS REACTORES DE LÍNEA SINE FILTERS FILTROS SINUSOIDALES ALL-POLE SINE FILTERS FILTROS SINUSOIDALES OMNIPOLARES With the integration of the latest scientific findings in design and construction, alongside state-of-the-art winding and manufacturing technology, and the use of the winding material aluminium as a basis, BLOCK has been able to ensure an optimal price-performance ratio for the new product series. Con la integración de los más recientes hallazgos científicos en diseño y construcción, junto con tecnología de bobinado y fabricación de última generación, además...

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Future Winding-6

A GLOBAL COMPANY UNA COMPAÑIA GLOBAL Headquarters and production sites Production sites International agencies Manufacturing Representatives Factory China BLOCK USA, Inc. 10632 W. Grand Avenue • Franklin Park, UL 60131 • USA Phone +1 847 260 9050 • Fax +1 847 260 9079 [email protected] • www.blockusa.com

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