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Intralogistics magazine

Intralogistics magazine
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Intralogistics magazine

Product catalog summary
Editorial Overview
Blickle is a family-owned company that has become a leading global manufacturer of wheels and castors, focusing on trustworthiness, reliability, and innovation. Their products are essential for intralogistics, ensuring efficient material flow and ergonomic workplaces.
Intralogistics and Future Trends
As markets become more complex and digitalized, the quality of wheels and castors is vital for smooth operations. Trends such as automation and robotics are transforming intralogistics, with Blickle products playing a crucial role in efficient and safe material transport.
Vision and Mission
Blickle aims to be the top manufacturer of wheels and castors, focusing on high-quality, innovative solutions that enhance safety, efficiency, and ergonomics worldwide.
Challenges in Intralogistics
Challenges include reducing rolling and swivel resistance to maintain employee health and motivation. Blickle's products are designed to minimize physical strain and prevent musculoskeletal disorders, common causes of workplace absences.
Product Innovations
Blickle offers treads like Besthane® and SoftMotion, which reduce rolling resistance and noise emissions, contributing to ergonomic and quiet workplaces. These products are recognized for enhancing workplace safety and efficiency.
Success Stories
Case studies demonstrate the successful application of Blickle products across various industries, showcasing their adaptability and effectiveness in improving intralogistics processes.
Conclusion
Blickle is committed to innovation and customer satisfaction, providing solutions that meet the evolving demands of intralogistics while prioritizing employee health and operational efficiency.
Introduction
Blickle has developed specialist treads to reduce noise emissions while meeting requirements such as load-bearing capacity, wear resistance, and rolling resistance. The Blickle Besthane® Soft tread is noted for its low noise emissions, high load-bearing capacity, and low rolling resistance.
Specifications and Testing
The Besthane® tread series has received approval from the IGR Institute for Health and Ergonomics for its low starting, rolling, and swiveling resistance, due to the high elasticity of the polyurethane material. Tests were conducted under laboratory conditions with specific parameters for rolling resistance and noise emissions.
Case Study: Automotive Industry
A Czech car and engine manufacturer faced high noise levels in their assembly plant due to hard rubber wheels. Blickle provided a solution with their ALES wheel series, featuring the Blickle SoftMotion tread, which improved damping characteristics, reduced noise, and enhanced maneuverability.
Product Design and Efficiency
Blickle wheels are designed for long service life, high speeds, and load capacities. They feature optimized connections between the wheel body and tread, high abrasion resistance, and special material solutions for various environmental conditions. Precision bearings and robust wheel centers ensure reliability.
Custom Solutions
Blickle offers customized solutions, such as for the Grenzebach L1200S automated guided vehicle (AGV), which required high load capacity and low installation height. The solution included twin wheel castors with Blickle Extrathane® polyurethane tread for low rolling resistance and high abrasion resistance.
Safety Features
Blickle emphasizes safety with a range of brakes and parking devices tested according to European standards, including the "stop-fix" brake for easy operation and the "central-stop" for simultaneous locking of multiple castors.
Electrostatic Discharge Prevention
Blickle offers electrically conductive wheels and castors to prevent electrostatic discharge, protecting both operators and transported goods. These products are designed to safely discharge static electricity into the ground.
Specifications and Standards
The document references standards DIN EN 12527–12533 (ISO 22878–22884) and highlights the importance of electrostatic discharge prevention, especially in environments with electronic devices or explosive materials. Blickle has developed antistatic castors with non-marking grey rubber to address these issues.
Design and Development
Rolf Hölle, Head of Development and Design at Blickle, emphasizes the role of the design department in product development, focusing on both technical and economic aspects. The department is involved in creating new products and optimizing existing ones, with a strong emphasis on safety and reliability from the design stage.
Safety and Reliability
Blickle actively participates in shaping safety standards for wheels and castors. The company collaborates with customers in joint development projects to ensure safety and reliability, particularly in the design of running gear for various applications.
Special Solutions vs. Series Products
Special solutions are customer-driven, designed based on specific requirements, and tested with samples. Series products are developed based on market segment requirements, often involving external designers for aesthetics and functionality.
Future Trends in Design
The trend is moving towards simulation to accelerate development processes and accurately implement customer requirements. There is a growing demand for products with higher performance, ergonomics, and intelligent drive solutions.
Case Study - HYDRO SYSTEMS KG
Blickle developed a special twin wheel castor for HYDRO, addressing issues of rolling resistance and durability. The solution improved reliability and cost-effectiveness, enhancing the safety and efficiency of transporting heavy jet engines.
Product Benefits
Blickle wheels and castors are designed for various intralogistics processes, offering durability, safety, and cost-effectiveness. Features include non-marking treads, noise reduction, heat and cold resistance, and protection against electrostatic discharge.
Partnership and Innovation
Blickle collaborates with OEMs to develop solutions for intralogistics, focusing on flexibility, noise reduction, and energy efficiency. The company offers over 30,000 standard products and custom solutions, ensuring high quality through a combination of advanced machinery and manual craftsmanship.
Company Overview
Blickle is a leading manufacturer of wheels and castors, recognized for its state-of-the-art, automated production and testing facilities that ensure high process reliability and quality. The company is committed to fairness, loyalty, respect, and trust in its interactions with customers, suppliers, and employees. It is also recognized as a climate-neutral company and for sustainable entrepreneurship.
Product Range and Customization
Blickle offers over 30,000 standard products designed for long service lives, with more than 24,000 products ready to ship within one to two days. The company emphasizes the development of customized solutions to meet specific customer needs, with around 1,500 successful customer-specific solutions implemented annually.
Innovation and Development
The company collaborates with scientific institutes and universities to drive innovation and continuously optimize its product range. Blickle's solutions for intralogistics focus on ergonomics, occupational safety, and efficiency.
Logistics and Delivery
Blickle boasts a modern logistics center that ensures first-class delivery performance. The company has a global presence, exporting products to over 120 countries with 18 directly owned sales companies and numerous sales partners worldwide.
Customer Support and Services
Blickle provides expert advice through personal customer contacts worldwide and offers e-commerce and e-procurement solutions. The Blickle Academy provides training events for employees and dealers.
Key Product Features
Blickle's ErgoMove® offers electric drive, steering, and braking assistance for loads up to 4,000 kg, with optimal running characteristics, comprehensive safety features, and intuitive operation.
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Catalog excerpts

Intralogistics magazine-1

we innovate Blickle solutions for intralogistics Healthy employees for a healthy company Intelligent design for sustainable load lifting

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Intralogistics magazine-2

Blickle solutions for intralogistics · www.blickle.com

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Intralogistics magazine-3

JUST BETTER The wheel is one of the most important inventions of mankind. The simple, basic principle has been continuously developed throughout history. Today, wheels and castors are high-tech products that provide mobility in a wide variety of industries. Blickle, which is still a family owned firm, has grown from a small craft business into a leading global manufacturer of wheels and castors in just two generations. For us progress is a tradition. Our commitment to values such as trustworthiness, reliability, innovation and a sense of responsibility has only grown over the decades. We attach...

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Intralogistics magazine-4

When markets become more complex, digitalisation becomes a challenge as well as a useful tool, and we shouldn’t lose sight of the people involved – so the basics have to be right. This makes the quality and properties of wheels and castors particularly important. Only reliable functioning of this hardware guarantees that processes, supply chains and flows of goods will intermesh smoothly – like a well-oiled mechanism. Digitalisation, automation and individualisation – these global megatrends are also having a lasting impact on intralogistics Intelligent information systems such as telematics,...

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Intralogistics magazine-5

Digitalisation Sustainability Global supply chains Ergonomic workplaces Just in time Autonomous transport systems

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Intralogistics magazine-6

VISION / MISSION TO BE THE BEST W AND CASTOR MA TO WORK WITH Dr. Sarah Blickle-Fenner, David Blickle Managing Partner Blickle solutions for intralogistics · www.blickle.com

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Intralogistics magazine-7

WHEEL ANUFACTURER We want to be the best. In products and solutions, in service and partnership, in research and innovation. In consultation with our customers, we develop high-quality, long-lasting, user-friendly and innovative wheel and castor solutions for people around the world. Goods, machines and transport systems of all kinds can be moved safely, efficiently and ergonomically.

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Intralogistics magazine-8

CONTENTS Editorial 2 Reinhold Blickle on the challenges and Blickle solutions in intralogistics 4 Digitalisation, automation and customisation are permanently changing the field of intralogistics Blickle · Vision / Mission 6 We think and act 10 Rolling and swivel resistance: Lighter, simpler, more effortless – this is how you keep employees fit and motivated Intelligent coverings for optimal ergonomics in the workplace 14 Ergonomics and noise: Noise protection is human Success Stories 18 Blickle wheel series: Efficiency built in at the The production stage and consistently designed for a long...

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Intralogistics magazine-9

Interview 28 Rolf Hölle Editorial staff Blickle Marketing Communications Head of Development and Design About the focal points in intralogistics: Ergonomics, safety and reliability Concept, texts and layout Møllerart Kommunikationsdesign Picture credits Page 1, 2, 6, 24, 29, 40: Nino Strauch Page 5: LKE Page 4, 26, 32, 40: Søren Møller Page 10: Volodymyr / stock.adobe.com Page 16: bibiphoto / Shutterstock.com Page 22: Grenzebach Page 30: Hydro Page 32: cve iv / Shutterstock.com Page 34: Jungheinrich Page 36: Maksym Ivasiuk / Shutterstock.com Customer focus 32 Mobility: All over. You benefit from...

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Intralogistics magazine-10

ERGONOMICS IS A SUCCESS FACTOR Lighter, simpler, smoother – this is how you keep employees fit and motivated Only healthy employees are motivated and efficient employees. Did you know that every employee who does not show up for work costs you around EUR 500 a day? Unfortunately, transport devices with excessively high starting and rolling resistance are often the cause of illness-related absences resulting from musculoskeletal disorders. Worldwide, these most frequently lead to incapacity for work, severe disability, limited ability to work and premature disability (source: BAuA – Federal Institute...

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Intralogistics magazine-11

Comparison of the rolling and swiveling resistance of different polyurethane wheels (wheel Ø 200 mm) ALTH series Thin tread Tread radius R300 Tread hardness 92 Shore A Standard polyurethane (Extrathane®) Rolling resistance 0.9% Swivel resistance 2.9% ALBS series Thick tread Tread radius R90 Tread hardness 75 Shore A Premium polyurethane (Besthane® Soft) Rolling resistance 0.8% Swivel resistance 2.5% Every day around 4% of all employees in Germany report sick (source: German Federal Ministry of Health, BMG). This incurs gigantic costs for the economy: EUR 87.6 billion in production downtime costs...

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Intralogistics magazine-12

Intelligent treads for optimal ergonomics in the workplace TOTALLY THOUGHT OUT When we talk about ergonomics, rolling resistance is the most important factor. At Blickle, we can proudly say that our products have the best rolling resistance in all classes. Years of experience in many different areas have given us a high level of expertise in material development. But to stay the best, you have to keep getting better – a large part of our development work therefore focuses on researching new tread materials. The formula of the polyurethane material and how it is processed are the main factors...

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Intralogistics magazine-13

ergonomic product The IGR Institute of Health and Ergonomics (IGR Institut für Gesundheit und Ergonomie e.V.) has awarded the Blickle Besthane®, Besthane® Soft and SoftMotion tread series its “ergonomic product” quality seal. Wheels and castors equipped with these treads contribute to an ergonomically optimal transport of goods. The tests performed by the IGR were based around the DIN 33 419 / EN ISO 15537 standards. Blickle Besthane® Soft • 75 Shore A • Top performance polyurethane, soft • Up to 25% lower rolling resistance compared to standard polyurethane Blickle SoftMotion • 55 Shore A •...

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Intralogistics magazine-14

Noise can cause illness. No employer, least of all in intralogistics, can afford that. In intralogistics, however, it is common for the transport of goods to cause high noise emissions. Many think they have to choose: Hard and therefore noisy wheels with little rolling resistance or the soft, quiet treads that are harder to push. There is another way, though, as we at Blickle prove day in and day out. Noise protection is human protection PSSSST! Soft Blickle SoftMotion Blickle Soft Blickle EasyRoll Standard solid rubber Blickle Besthane® Soft Blickle Softhane® Standard polyurethane, injected...

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