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ErgoMove

ErgoMove
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ErgoMove

Product catalog summary
Introduction
ErgoMove is an advanced electric drive system designed to improve workplace ergonomics by facilitating the manual movement of loads up to 4,000 kilograms. It aims to reduce workplace accidents, decrease sick days, and enhance process efficiency.
Challenges Addressed
Traditional tools like pallet trucks and forklifts often face difficulties in tight spaces or with bulky loads, leading to physical strain and safety risks. ErgoMove offers a more ergonomic and intelligent solution for manual load movement.
Benefits of ErgoMove
  • Heavy Loads: Enables a single employee to move up to four tons without physical strain.
  • Narrow Paths: Provides steering assistance for maneuvering in tight spaces.
  • 24/7 Operation: Features interchangeable batteries for continuous use.
  • Frequent Start-Stop Cycles: Minimizes physical strain during high-frequency operations.
System Concept
ErgoMove is a modular system that integrates electric driving, maneuvering, and braking support into various transport vehicles. It emphasizes intuitive human-device interfaces, powerful and compact drive solutions, flexible product portfolios, and customizable accessory kits.
Performance Classes
ErgoMove offers seven series across four performance classes, supporting loads from 500 to 4,000 kilograms. Each class includes optimized powered castors, cockpit systems, and safety components.
Control Concepts
  • Sensor Handle: Intuitive driving and steering with force sensing.
  • Rotary Joystick: Precise operation for longer drives.
  • Ergonomic-Cockpit: Integrated force sensing for intuitive operation.
  • Flex-Cockpit: High robustness and customizability for specialized applications.
Safety Features
ErgoMove includes a comprehensive safety concept with emergency stops, brake release through sensor recognition, key switches, and anti-trap protection, ensuring minimized accident risks.
Conclusion
ErgoMove provides a flexible, cost-effective solution for manual load movement, enhancing workplace safety and efficiency while reducing physical strain on employees.
Specifications
  • Drive Units: Feature brushless DC motors with load-bearing fixed castors, except for the ErgoBoost series which uses a single non-load-bearing castor.
  • Traction and Braking: Load-bearing fixed castors with Blickle premium tread materials ensure optimal traction and secure braking with electromechanical parking brakes.
  • Thrust Forces: Motors provide thrust forces ranging from 15 daN to 110 daN, depending on the model.
  • Energy Efficiency: Some models offer battery recharging through recuperation during towing operations.
Product Variants
  • ErgoMove 500: Supports up to 500 kg at 5 km/h, features high-quality polyurethane tread, and offers a thrust force of 15 daN per motor.
  • ErgoMove 1000: Supports up to 1,000 kg at 4 km/h, includes electromechanical parking brake, and offers a thrust force of 30 daN per motor.
  • ErgoMove 2000: Supports up to 2,000 kg at 4 km/h, with options for confined spaces and towing operations.
  • ErgoMove 4000: Supports up to 4,000 kg at 2 km/h, with a thrust force of 110 daN per motor.
  • ErgoBoost: Supports up to 500 kg at 3 km/h, features a single electrically driven swivel castor.
Services and Accessories
  • Customer Support: Includes pre-purchase advice, system analysis, and tailored ErgoMove system assembly.
  • Service Package: Offers analysis, solution concept integration, practical testing, certification, training, and after-sales support.
  • Accessories: Include mechanical enclosures, battery theft protection, console extensions, and more for enhanced ergonomics and functionality.
Key Features
  • High driving comfort due to elastic tread materials.
  • Quiet operation and floor preservation.
  • Robust construction with various housing materials like aluminum die-casting and steel.
  • Protection classes ranging from IP 40 to IP 65, depending on the model and request.
Customization and Safety
The ErgoMove series is highly customizable to meet specific logistical challenges. It includes advanced safety features like integrated dead man's brakes and has received an Innovation Award for Ergonomics in 2021.
Company Background
ErgoMove is a division of the Blickle Group, a leader in mobility solutions with over 70 years of experience, known for high-quality, German-made products and a global presence.
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Catalog excerpts

ErgoMove-1

Moving everything. Anywhere. ErgoMove® – The individual and modular electric drive system for in-company transportation. The system control concepts, drive concepts and options.

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ErgoMove-2

AN IDEA THAT MAKES A DIFFERENCE The concept for a better world of work. We reinvent ergonomics. moving ever ything. an ywhere.

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ErgoMove-3

Logistical processes are complex, coordinated and highly automated so that goods can be transported from A to B cost-effectively, quickly and reliably. Nevertheless, there are always things that do not fit into the scheme. In such cases, employees have to move heavy loads manually. In many situations, even conventional tools such as pallet trucks, forklifts or electric tugs are not suitable: tight spaces, bulky loads, limited turning circles. It has to be moved „by hand“. The consequences: physical overload, safety risks or processes being slowed down. More intelligent solutions are needed to...

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ErgoMove-4

ERGONOMICS WITH SYSTEM Heavy loads Up to four tons of load can be moved, maneuvered, and safely braked by a single employee without physical strain. 24/7 operation With standard interchangeable batteries, ErgoMove systems can be reliably used in a multi-shift operation at any time, ensuring continuous and secure processes. Narrow paths and bulky loads The steering assistance (differential drive) of the two drive wheels in combination with two or four castor wheels makes it easy to manoeuvre devices equipped with ErgoMove around corners. Additionally, smaller turning circles can be achieved compared...

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ErgoMove-5

A perfect solution considers every detail. The ErgoMove system takes everyone and everything further. ErgoMove is a highly flexible, modular system that equips various means of transport vehicles, machines and systems with electrically operated driving, manoeuvring and braking support via plug & play. Four aspects were in focus during the development of ErgoMove: The result: a product family comprising various control concepts, drive concepts, and accessories that adhere to the highest industrial standards. • How can the interface between human and transport device be designed as intuitively...

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ErgoMove-6

PERFORMANCE CLASSES The systems at a glance. The right power for every application: ErgoMove offers seven different series in four performance classes from 500 to 4,000 kilograms. An optimised set of powered fixed castors with powerful motors, cockpit systems and accessory components has been developed for each performance class. What they all have in common is a comprehensive safety concept. Plug & play upon request Sensor handle Handle with rotary joystick Ergonomic-Cockpit with power sensor Ergonomic-Cockpit with two rotary joysticks Flex-Cockpit with one rotary joystick Flex-Cockpit with...

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ErgoMove-7

upon request upon request upon request upon request upon request upon request 2 fixed castors (wheel-Ø 190 mm) 2 fixed castors (wheel-Ø 200 mm) 2 fixed castors (wheel-Ø 200 mm / 250 mm) 2 fixed castors (wheel-Ø 250 mm) 1 spring-loaded fixed castor (wheel-Ø 150 mm) (variant 2 rotary joystick) (variant 2 rotary joysticks+ Remote)

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ErgoMove-8

CONTROL CONCEPTS ErgoMove control concepts. It‘s simple. And good. Safe handling and intuitive operation – that‘s what distinguishes the innovative ErgoMove control concepts. They were developed in collaboration with renowned universities such as the University of Stuttgart, the University of Saarland, and the Heilbronn University. High-quality materials and components ensure robustness and guarantee trouble-free operation. All control concepts can be easily adapted to existing machines and equipment. • A cockpit that consolidates all important functions and information for the user • Controls...

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ErgoMove-9

Control concept compact for the series ErgoMove 500 and ErgoBoost This control concept is characterised by its particularly compact design and is therefore especially well-suited for integration into existing devices and machinery. Drive mode button for different loads and power levels Battery level indicator Power button Button for differential lock during straight-line driving (Variant 1) Variant 1: Sensor handle with pre-assembled bracket (-SxxxU) • • • • • Intuitive driving and steering through integrated force sensing Button for differential lock during straight-line driving Available in...

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ErgoMove-10

CONTROL CONCEPTS Control concept Ergonomic-Cockpit for the series ErgoMove 1000, 1000T and 2000P This control concept is distinguished by its extensive safety technology and intuitive operation, providing the highest level of user comfort. Power button Battery level indicator Horn button Handles with integrated hand cognition for brake release Emergency stop button Switch for operating mode: Turtle: forward 2 km/h – reverse 2 km/h Rabbit: forward 4 km/h – reverse 2 km/h Variant 1: Ergonomic-Cockpit with power sensor (-EG) • • • • Especially intuitive operation through integrated force sensing...

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ErgoMove-11

Control concept Flex for the series ErgoMove 2000, 2000T and 4000 This control concept is characterised by its high robustness and mechanical customizability, making it flexible for use in very specialised applications. Horn button Power button Switch for operating mode I / II Emergency stop button Battery level indicator Key switch Anti-trap protection Variant 1: Flex-Cockpit with one rotary joystick (-1FG) • • • • Simple operation (without steering assistance) Ideal for longer straight-line drives Operating mode I: EM2000 / EM2000T: forward 2 km/h – reverse 2 km/h Operating mode II: EM2000...

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ErgoMove-12

DRIVE CONCEPTS ErgoMove drive concepts. Think forward. And navigate the curve. The drive units consist of brushless DC motors in various power classes with two driven load-bearing fixed castors. Only the compact ErgoBoost series relies on a single, non-load-bearing fixed castor. What is important to us: high smoothness, long lifespan, robust construction, high efficiency, high power density, compact design, and high energy efficiency. The load-bearing fixed castors, in conjunction with Blickle premium tread materials, ensure optimal traction. Additionally, these systems facilitate steering and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.