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Conveyor technology magazine

Conveyor technology magazine
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Conveyor technology magazine

Product catalog summary
Editorial Overview
Blickle is a family-owned company that has become a leading global manufacturer of wheels and castors, known for innovation, reliability, and customer proximity. Their products are recognized for high quality, durability, and minimal maintenance, meeting the demanding standards of conveyor technology.
Conveyor Technology Insights
Conveyor systems are essential in global supply chains, requiring components like wheels and castors to handle heavy loads at high speeds reliably. Blickle focuses on enhancing efficiency, performance, and precision in these systems.
Vision and Mission
Blickle aims to be the best wheel and castor manufacturer by developing high-quality, innovative solutions that ensure safe, efficient, and ergonomic movement of goods and machinery.
Challenges in Conveyor Systems
Conveyor systems must manage quicker material flows and increased throughput. Blickle addresses these challenges with innovative designs and materials, ensuring systems are reliable and energy-efficient.
Design and Material Expertise
Blickle's expertise in material selection and custom solutions, particularly in polyurethane, allows them to meet specific customer requirements. Their design process involves close collaboration with customers to tailor solutions that meet precise demands.
Success Stories
Case studies highlight Blickle's impact on improving performance in various applications, such as BEUMER Group and ROFA AG, showcasing their ability to provide reliable and high-performance solutions.
Interview with Experts
Blickle's team discusses trends in conveyor technology, emphasizing the importance of automation and energy efficiency. They highlight the company's commitment to innovation and quality management in developing tailored solutions for customers.
Conclusion
Blickle's dedication to innovation, quality, and customer collaboration positions them as a leader in providing high-performance solutions for conveyor systems, ensuring efficient and reliable operations across various industries.
Specifications and Requirements
The document discusses the demand for maintenance-free wheels and castors that can operate continuously. Key considerations include high acceleration, braking force, rapid directional changes, and heat resistance. Different industries have specific requirements: outdoor wheels need resistance to environmental factors, automotive wheels require reliability and load handling, and warehouse logistics focus on speed and energy efficiency.
Design Challenges and Solutions
Space constraints in conveyor systems limit bearing choices and material handling. High-quality materials like Blickle Besthane are used to enhance service life. The company aims to provide tailored solutions and expand its product range to meet customer needs.
Future Developments
Blickle is developing a new premium polyurethane for higher dynamic loads and high-speed applications. Efforts are underway to reduce rolling resistance further. Collaboration with design and production departments ensures practical application of lab-developed materials.
Quality Assurance
The complex polyurethane production process involves rigorous quality checks and detailed production records. High-quality injection moulding equipment ensures wheels meet specifications. A new competence centre with state-of-the-art equipment supports independent material development and testing.
Case Study - Conveyor Technology
Blickle collaborated with the BEUMER Group to enhance sorting and distribution systems using Blickle Besthane wheels, which offer high performance and low resistance. The partnership resulted in improved system reliability and efficiency.
Performance and Efficiency
The document highlights the importance of high-performance materials in conveyor systems, capable of handling dynamic loads without excessive heat buildup. Blickle's innovative treads reduce energy consumption, offering a more energy-efficient solution.
Product Range and Customization
Blickle offers a wide range of guide rollers, drive wheels, and load wheels, with customization options to meet specific customer requirements. High-quality wheel bearings and specialized simulations ensure optimal performance and durability.
Product Specifications and Material Properties
Blickle offers a diverse range of wheel treads designed for optimal rolling performance, including specialized thicknesses for heavy-duty applications. The company provides various materials with different Shore hardness levels to meet specific requirements such as load capacity and rolling resistance. Custom formulations are available to ensure materials have the desired properties for particular applications.
Case Study: ROFA Conveyor Systems
ROFA, a global provider of conveyor systems, required a solution for their electric overhead tracks used in the automotive industry. The existing components could not withstand high loads and wore out quickly. Blickle developed a customized GB series wheel with a 250mm diameter, featuring a durable polyurethane tread with a hardness of 96 Shore A. This solution provided high load capacity, low rolling resistance, and hydrolysis resistance, resulting in maintenance-free operation and economic benefits for ROFA.
Polyurethane Expertise
Blickle specializes in high-performance polyurethane, crucial for conveyor systems. The company manufactures treads in-house, ensuring quality control. Different formulations and production processes are used to enhance properties like hardness, resilience, and load capacity. Blickle's polyurethane wheels range from 25 to 1,000mm in diameter, with load capacities up to 100 tonnes.
Case Study: Conductix-Wampfler Cable Trolleys
Conductix-Wampfler faced challenges with their cable trolley rollers used in harsh environments. Blickle provided a solution with nylon 6 wheel centres and premium polyurethane treads, offering hydrolysis resistance and durability in extreme conditions. This solution reduced maintenance costs and improved service life.
Precision Manufacturing and Testing
Blickle maintains high-quality standards through in-house manufacturing and extensive testing. The company uses advanced equipment to ensure precision and reliability, including testing for radial run-out, Shore hardness, and electrical conductivity. This approach guarantees consistent product quality and performance.
Innovative Solutions for Robotics
Blickle developed drive wheels for AutoStore's new generation of robots, using antistatic polyurethane elastomer for high-speed applications. The design includes a special aluminium wheel centre for smooth operation, enhancing load capacity and performance.
Overview
The document discusses the advanced mobility solutions provided by Blickle, focusing on their application in automated robotic storage and order picking systems. It highlights the precision, energy efficiency, and durability of Blickle's products, which are designed to enhance the performance of robotic systems.
Key Features
  • Robots equipped with Blickle wheels exhibit exceptional precision, reduced energy consumption, and improved maneuverability.
  • Blickle offers over 30,000 standard products, ensuring solutions for a wide range of applications.
  • The company emphasizes modular design principles for fast and cost-effective solutions.
  • Custom solutions are available, developed in collaboration with clients to meet specific needs.
Quality and Production
  • Blickle maintains high quality standards through a combination of advanced machinery and precise manual work.
  • Production is centralized in Germany, ensuring complete control over the manufacturing process.
  • The company is recognized for its sustainable practices and climate-neutral operations.
Service and Delivery
  • With a network of specialist advisors in over 120 countries, Blickle provides close customer support.
  • More than 24,000 products are ready for dispatch within one to two days, supported by a state-of-the-art logistics center.
  • Blickle offers e-commerce solutions and maintains a strong presence at international trade fairs.
Product Range
  • Blickle's product range includes load wheels, flanged wheels, drive wheels, and guide rollers, catering to various load capacities and applications.
  • 3D CAD data for all products is available for easy integration into design processes.
Conclusion
Blickle is committed to innovation and customer satisfaction, offering high-quality, customizable mobility solutions that enhance the efficiency and precision of automated systems.
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Catalog excerpts

Conveyor technology magazine-1

we innovate Blickle solutions for conveyor systems Efficiency Speeding up material flows to maximize output Performance Innovative materials and designs for outstanding performance Precision Smooth rolling performance, even at high speeds

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Conveyor technology magazine-2

Blickle solutions for conveyor systems · www.blickle.com

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Conveyor technology magazine-3

JUST BETTER The wheel is one of the most important inventions of mankind. The simple, basic principle has been continuously developed throughout history. Today, wheels and castors are high-tech products that provide mobility in a wide variety of industries. Blickle, which is still a family owned firm, has grown from a small craft business into a leading global manufacturer of wheels and castors in just two generations. For us progress is a tradition. Our commitment to values such as trustworthiness, reliability, innovation and a sense of responsibility has only grown over the decades. We attach...

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Conveyor technology magazine-4

WE KNOW CONVEYOR TECHNOLOGY BLICKLE MOVES THE WORLD Escalators, conveyor belts and forklift trucks all have a vital role to play in global supply chains. Without conveyor technology, the entire world would be at a standstill. Robotics and automation have raised the bar hugely for the performance of conveyor systems, and by extension the performance of the components which make motion possible in the first place: wheels and castors. Today’s conveyor systems are high-tech facilities that keep our global supply chains moving smoothly. Conveyor technology keeps everything moving: people, goods and...

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Conveyor technology magazine-5

escalators, conveyor belts and forklifts, Blickle wheels and castors are used for almost every application in this area. We move people, goods and equipment with loads weighing up to 100 tonnes. Our product range includes guide rollers, drive wheels, load wheels and flanged wheels in a wide range of dimensions. Our seasoned experts draw on years of experience from countless projects around the world to develop solutions that meet the precise demands of our customers. Blickle provides high quality products for conveyor belts, lifting systems, vertical conveyors, overhead tracks, crane systems...

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Conveyor technology magazine-6

CONTENTS Editorial 2 Reinhold Blickle on the challenges involved in conveyor systems and the solutions provided by Blickle. We know conveyor technology 4 Supply chains, high-tech systems. Conveyor technology keeps everything moving: people, goods and equipment. Blickle · Vision / mission 8 The challenges facing conveyor systems What drives Blickle to peak performance 16 Quicker material flows, more throughput Time is money nowadays. A commitment to innovation is required to meet the world’s need for speed. 18 The 4 factors that drive efficiency Blickle’s design expertise. Tailored solutions for...

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Conveyor technology magazine-7

Rolling resistance Dynamic load capacity Imprint Editorial staff Blickle Marketing Communications Concept, texts and layout Møllerart Kommunikationsdesign Floor surface preservation and smooth rolling performance Resistance to moisture and hydrolysis Electrical conductivity (optional) 10 Blickle’s team of experts on the latest trends in conveyor technology Conveyor technology made by Blickle from 5 different perspectives. Picture credits Page 1: Jenson / Shutterstock.com Page 2, 8–13, 22–23: Nino Strauch Page 4–5: r.classen / Shutterstock.com Page 5, 25, 29, 36: Søren Møller Page 14–15: BEUMER...

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Conveyor technology magazine-8

VISION / MISSION TO BE THE BEST W AND CASTOR MA TO WORK WITH Dr. Sarah Blickle-Fenner, David Blickle Managing Partner Blickle solutions for conveyor systems · www.blickle.com

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Conveyor technology magazine-9

WHEEL ANUFACTURER We want to be the best. In products and solutions, in service and partnership, in research and innovation. In consultation with our customers, we develop high-quality, long-lasting, user-friendly and innovative wheel and castor solutions for people around the world. Goods, machines and transport systems of all kinds can be moved safely, efficiently and ergonomically.

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Conveyor technology magazine-10

BLICKLE’S TEAM OF EXPERTS ON THE LATEST TRENDS IN CONVEYOR TECHNOLOGY The wheels and castors used in conveyor systems need to meet a complex and varied set of requirements. Whenever we are unable to use one of our standard solutions, we tailor our wheels and castors to make sure that they meet the individual requirements of our customers and are suitable for their intended use. All of our departments, from Product Management through to Sales and Design, work together closely in order to provide the best possible outcome for our customers. We sat down with Blickle experts Michael Haug (Conveyor...

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Conveyor technology magazine-11

work closely with our customers at every stage of the development process, which is something they really appreciate. Standards for the wheels and castors used in conveyor systems are extremely high. This actually works in our favour due to Blickle’s commitment to innovation and quality management. How do you go about finding the perfect solution for each individual customer? David Vogelmann: Our strategy is to develop solutions together with our customers. That’s why we always start with taking a close look at the customer’s specifications. Based on this initial assessment, we come up with a...

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Conveyor technology magazine-12

>> This poses a few restrictions in terms of the expected service life of our wheel designs. The solution is to use higher quality materials. If we are designing a polyurethane wheel for a customer, we can use high-performance materials like Blickle Besthane, which has a high load capacity and outstanding dynamic properties. We also have a range of high-end materials at our disposal if we are looking at solid plastic or injection-moulded options. What are you looking to achieve in the future with Blickle’s product range? Michael Haug: We want to be able to provide our customers with tailored...

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Conveyor technology magazine-13

We perform rigourous quality checks on all the materials we use to make our polyurethane. Our production systems keep a detailed record of the entire production process. Any faults or defects are detected immediately so that we can rectify them. We use high-quality injection moulding equipment to ensure that our wheels stay within specified tolerances and are correctly centred. We take samples from each batch and use specialised testing equipment to check that they meet the required specifications. Once the wheels are complete, we put them through another round of tests to check their tensile...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.