Cables · Hoses · Tubes

Cables · Hoses · Tubes
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Cables · Hoses · Tubes

Product catalog summary
Overview: This document serves as a comprehensive guide on cables, hoses, and tubes used in robotics and factory automation, detailing their specifications, applications, and construction materials.
Cables for Robotics: The section outlines the requirements for cables in robotic applications, focusing on mechanical, chemical, and thermal properties. It emphasizes the need for durability against rapid movements, high temperatures, and chemical exposure.
Types of Cables: Cables are categorized into types such as single core, servo motor, control, data, combined, bus, fiber optic, hybrid, and conductor lines, each with specific applications and characteristics.
Special Cables and Assemblies: BizLink offers customized cables for robotics, including cable harnesses for drag chains and ground cable harnesses, showcasing their design and testing expertise.
Hoses and Tubes: This section discusses polyurethane hoses and media hoses, detailing their construction and applications in factory automation.
Technical Specifications: Detailed technical data includes conductor materials, insulation types, shielding, and outer sheath properties, specifying operating and test voltages, and temperature ranges.
Standards and Approvals: Cables meet various standards and can be certified upon request, with features like high flexibility, torsion and bending resistance, and optimized diameter.
Materials and Construction: Information on materials such as copper and its alloys, and insulation materials like TPE, PE, and PTFE is provided, along with properties of outer sheaths like oil resistance and UV stability.
Additional Components and Tools: Special components, tools, and test centers are available to ensure cable quality and performance.
Safety and Delivery: Safety information and details on delivery spools and spool calculations assist in logistics and handling.
Specifications: Cables are made with extra-fine wire copper strands, class 6, featuring TPE and/or PE core insulation and a polyurethane outer sheath, designed for temperatures from -40°C to +80°C.
Electrical Properties: Operating voltage is up to 450 V for cables with a cross-section up to 0.34 mm² and 600 V for those from 0.5 mm², with test voltages of 2000 V/DC and 3000 V/DC respectively.
Mechanical Properties: Minimum bending radius is specified as 2xD for permanently installed cables and 5xD for flexible applications.
Shielding: Cables feature copper braiding or screening with an optical coverage degree of over 85% or 95% depending on the type.
Example Cable Design: An example of a combined cable (BCA0012) is provided, designed for high torsion stress and use in cable carriers.
Applications and Recommendations: The document highlights cable applications in robotics and industrial automation, emphasizing the importance of selecting the right cable based on parameters like terminal type and workstation ergonomics.
Standards and Compliance: Cables are designed to meet standards like UL V0 for flame retardancy and DIN EN 13602 for material specifications.
Additional Features: Features include high flexibility, abrasion resistance, and effective cooling, with comparisons between water-cooled jumpers and kickless cables.
Welding Specifications: Various welding configurations are outlined with specific parameters such as the number of welds, cycles, pulses, and amperage.
Standards and Safety: BizLink products adhere to factory and international standards, ensuring safety through compliance with statutory requirements and DIN VDE specifications.
Mechanical and Thermal Stress: Guidelines for tensile and bending stress are provided, with storage recommendations for dry, indoor environments.
Symbols and Units of Measure: A comprehensive list of symbols and units used in technical specifications is provided, including conversion tables.
Colour Codes: Colour coding for electronic control and computer cables is detailed according to DIN 47100.
Protection Classes According to DIN 47100: Protection levels against accidental contact, solid foreign bodies, and water ingress are outlined.
AWG Wires and Conductors: Specifications for AWG wires, including make-up, cross-section, resistance, and weight, are provided.
Galvanic Coatings: Details on galvanic coatings using tin, silver, and nickel are provided.
Specifications and Material Properties: Properties and criteria for various conductor materials are outlined, including solderability, corrosion resistance, and temperature resistance.
Insulation Material Properties: Detailed specifications for insulation materials like PVC, PE, and others are provided, with key properties and standards referenced.
BizLink Overview: BizLink is a global supplier of interconnect solutions, emphasizing innovation and digitalization, with a focus on intelligent energy and data management solutions.
Market and Product Focus: BizLink collaborates with technology leaders to develop products for future market trends, offering a wide range of solutions marketed through a global sales network.
Contact Information: Contact details for BizLink's facilities and partners in various countries are provided, highlighting their global presence and customer support network.
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Catalog excerpts

Cables · Hoses · Tubes-1

Cables · Hoses · Tubes for Robotics Factory Automation

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Cables · Hoses · Tubes-2

factory-automation.bizlinktech.com factory-automation.bizlinktech.com Cables used for robots Kabel fur den Einsatz am Roboter Single core cables 8 Servo motor cables 9 Fiber optic cables 15 Kickless & Jumper cables 21 Air-cooled jumper cables 24 Water-cooled jumper cables 26 Our solutions for robotic applications BizLink tube profile-line 29 - Polyurethane hoses BizLink tube FR-line - Polyurethane media hoses 30 - Fitting male thread straight 32 with colour indication ring - Bulkhead fitting 33 with colour indication ring BizLink tube-fit PUR-line - Polyurethane media hoses 34 two layer reinforced,...

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Cables · Hoses · Tubes-3

Cables used for robots Kabel für den Einsatz am Roboter We offer you customised special cables with minimum order quantities, starting at 100 m – including short delivery times. Standard cables, we often deliver from stock. Kundenspezifische Spezialkabel bieten wir bereits ab einer minimalen Losgröße von 100 m an – kurze Lieferzeiten inklusive. Viele Standardkabel liefern wir direkt ab Lager. Cables used for robots have to meet the greatest require- Beim Einsatz am Roboter werden höchste Anforderungen ments in terms of mechanical, chemical and thermal prop- an mechanische, chemische und thermische...

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Cables · Hoses · Tubes-4

Cables • Hoses • Tubes Cables • Hoses • Tubes Cables used for robots Kabel fur den Einsatz am Roboter Our cable solutions meet the highest requirements for mechanical, chemical and thermal product properties. They also need to be resistant to high temperatures, welding spatters, oil and various other chemicals. Unsere Kabellosungen entsprechen hochsten Anforderungen an mechanische, chemische und thermische Produkteigenschaften. Hinzu kommen Bestandigkeit gegen hohe Temperaturen, Schwei&perlen, Ol und diverse Chemikalien. Fields of application: Aside from classical robotic applications we offer...

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Cables · Hoses · Tubes-5

Cables • Hoses • Tubes Cables • Hoses • Tubes Single core cables / Einzeladerleitungen Servo motor cables / Motoranschlussleitungen Cable design / technical data Conductor Extra-fine wire copper strand, bare, class 6 Leiter core insulation TPE and/or PE Conductor Extra-fine wire copper strand, bare, class 6 Leiter Core insulation TPE and/or PE Feinstdrahtige Kupferlitze blank, Klasse 6 Aderisolierung TPE und/oder PE Feinstdrahtige Kupferlitze blank, Klasse 6 Aderisolierung TPE und/oder PE Article-specific Version Power conductors without/with one/with two separately shielded control core pairs...

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Cables · Hoses · Tubes-6

Cables • Hoses • Tubes Cables • Hoses • Tubes Data cables / Datenleitungen Control cables / Steuerleitungen Core no. and nom. conductor cross-section Aderanzahl und Leiternennquerschnitt Cable design / technical data Conductor Extra-fine wire copper strand, bare, class 6 Core insulation TPE and/or PE Article-specific Power conductors without/with one/with two Version separately shielded control core pairs stranded together Shielding Copper braiding, tinned, degree of optical coverage >85% or copper screening, tinned, degree of optical coverage >95% Outer sheath Polyurethane halogen-free acc....

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Cables · Hoses · Tubes-7

Cables • Hoses • Tubes Cables • Hoses • Tubes Combined cables / Kombileitungen Cable design / technical data Conductor Extra-fine wire copper strand, bare, class 6 core insulation TPE and/or PE Article-specific Power conductors without/with one/with two Version separately shielded control core pairs stranded together Shielding Copper braiding, tinned, degree of optical coverage >85% or copper screening, tinned, degree of optical coverage >95% Outer sheath Polyurethane halogen-free acc. to IEC 60754 flame-retardant acc. to UL94 V0 abrasion-resistant and cut-resistant low-adhesion oil-resistant...

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Cables · Hoses · Tubes-8

Cables • Hoses • Tubes Cables • Hoses • Tubes Fiber optic cables / Lichtwellenleiterkabel Example structure BCA0012 cable design / technical data Conductor Cu strand, bare, 19x0.10 mm Leiter Cu-Litze, blank, 19x0,10 mm Fiber Plastic FO S980/1000 made of PMMA Faser Kunststoff-LWL S980/1000 aus PMMA with fluoropolymer cladding 0 1 mm mit Flourpolymercladding 0 1 mm Core insulation Polypropylene Aderisolierung Polypropylen - Twisting 2 cores to each pair; overlapping plastic foil 4 pairs + filler stranded together aluminium-backed foil taping, overlapping copper screening, tinned; 0.10 mm, degree...

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Cables · Hoses · Tubes-9

Cables • Hoses • Tubes Cables • Hoses • Tubes Hybrid cables / Hybridleitungen Hybrid cabel / Hybridleitung BCA0105 Hybrid cabel / Hybridleitung BCA0079 Cable design / technical data Aufbau/Technische Daten Cable design / technical data Aufbau/Technische Daten Extra-fine wire copper strand, bare, Class 6 Feinstdrahtige Kupferlitze blank, Klasse 6 6 cores 2.5 mm2 and fillers stranded together with TPU tube, fleece taping 6 Adern 2,5 mm2 und Fullelemente gemeinsam uber TPU-Schlauch verseilt, Vliesbandierung PUR, yellow, halogen-free, flame-retardant acc. to UL94 V0 Outer diameter Uber TPU-Schlauch...

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Cables · Hoses · Tubes-10

Cables • Hoses • Tubes Cables • Hoses • Tubes Conductor lines Strombander Conductor lines used for robots Strombander Structure/technical specifications • Cu coverings Cu-DHP tube, annealed • Dimensions 19x1x28 mm • Surface bare • Cu fabric tape Cu-ETP1 25 mm2 • Dimensions 22x2.5 mm single wire 0 0.16 mm • Surface bare • based on DIN 7233 T. 3 • Material: Circular wires made of Cu-ETP1 annealed DIN EN 13602 Aufbau/Technische Daten • Cu-Hulsen Cu-DHP Rohr weichgegluht • Abmessung 19x1x28 mm • Oberflache blank • Cu-Gewebeband Cu-ETP1 25 mm2 • Abmessung 22x2,5 mm Einzeldraht 0 0,16 mm • Oberflache...

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Cables · Hoses · Tubes-11

Secondary welding cables Sekundärschweißkabel Kickless & Jumper cables Kickless- & Jumper-Kabel Our range of secondary welding cables is designed for the Die Familie der Sekundärschweißkabel wurde konzipiert Single pole jumpers are available in both air or water cooled Einpolige Jumper-Kabel werden als luft- und wassergekühlte industrial operation of robot and manual welding guns and für den industriellen Einsatz an Roboter- und manuel- version. Cables are protected by either a rubber or polyure- Ausführungen angeboten, während bipolare Kickless-Kabel for power supply in mechanical engineering....

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All BizLink Robotic Solutions Germany GmbH catalogs and technical brochures

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.