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New Clamping Solutions

New Clamping Solutions
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New Clamping Solutions

Product catalog summary
Overview: This document outlines the new clamping solutions by Bison Chuck, detailing specifications, features, and applications of various clamping devices such as power chucks, precision vises, and zero-point clamping systems. It emphasizes the benefits of these solutions in enhancing machining efficiency and precision.
1. Power Chuck for Rubber Flex GT Clamping Heads: These are designed for mounting shafts and rods of various diameters, particularly useful for machining soft and easily deforming materials. Key features include a low profile design, high rotational speed, minimal deformation, and high clamping precision.
2. Jaw Tightening Attachment for 3-Jaw Lathe Chucks: This steel attachment is used for tightening jaws in the chuck for turning or grinding, ensuring longevity, rigidity, and wear resistance.
3. Power Chuck with Quick Jaw Change System: This system allows for fast jaw replacement using an operating key, featuring a low height design and jaws with angled serration. It supports various chuck sizes and offers high clamping force and speed.
4. Self-Centering Precision Vise 6650: Ideal for 5-axis machining centers, this vise features serrated jaws that reduce the area needed for holding the workpiece, allowing for complex machining operations and reducing cycle time. It is compatible with quick-fix bases and offers a wide clamping range.
5. Quick-Fix Zero Point Clamping System: This system includes a 5-axis self-centering vise, base plates for vises, and base plates for chucks, enhancing the efficiency of clamping operations.
Key Features and Benefits: The document highlights the quick jaw change system, high clamping precision, and the ability to handle various workpiece sizes and materials, designed to improve machining efficiency and precision.
Specifications: The clamping system allows for securing workpieces at the very end (3 mm), improving access and reducing the need for frequent retooling. It is compatible with quick-mounting bases with pin spacing of 52 mm or 96 mm. Jaws can be reversed to extend the clamping range and feature teeth for gripping raw or finished materials. The system includes a heat-treated drive screw for extended durability and offers options for interchangeable jaws to accommodate various workpiece shapes.
Procedures: Instructions are provided for converting the vise from a base configuration to a dual configuration using a middle jaw and floating screw, allowing for the clamping of two symmetrical or asymmetrical workpieces.
Standards and Compatibility: The Zero Point mounting base series 6589 offers high repeatability with mounting holes made to ±0.005 mm tolerance. It is compatible with systems like LANG Quick Point, Gerardi Quick Change Table, Piranha Clamp Zero Point, and HWR SolidPoint.
Recommendations: It is recommended to use the distance plate on 5-axis CNC machines to increase the angle range of the rotation axis, allowing for machining larger or more complex workpieces. Accessing the workpiece from more angles in a single setup minimizes setup time and increases productivity.
Key Data from Tables: Various models of the clamping system are listed with dimensions, centering accuracy, repeat accuracy, clamping force, torque, and weight. Accessories include soft jaws, hard prismatic jaws, middle jaw, floating screw, locating insert, fastening pins, and side stops.
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Catalog excerpts

New Clamping Solutions-1

NEW CLAMPING SOLUTIONS NOWE ROZWIĄZANIA MOCOWAŃ

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New Clamping Solutions-3

JAW TIGHTENING ATTACHMENT FOR 3-JAW LATHE CHUCKS POWER CHUCK WITH QUICK JAW CHANGE SYSTEM NAPRĘŻACZ DO SZCZĘK UCHWYTÓW TOKARSKICH 3 SZCZĘKOWYCH UCHWYT MECHANICZNY Z SYSTEMEM SZYBKIEJ WYMIANY SZCZĘK POWER CHUCK FOR RUBBER FLEX GT CLAMPING HEADS ZERO POINT CLAMPING SYSTEM SELF-CENTERING POWER VISE NC PRECISION COMPACT VISE MANUAL STATIONARY CHUCK FOR CLAMPING HEADS SELF-CENTERING MILLING FIXTURE UCHWYT MECHANICZNY DO GŁOWIC MOCUJĄCYCH RUBBER FLEX GT SYSTEM MOCOWANIA ZERO-POINT IMADŁO MASZYNOWE SAMOCENTRUJĄCE IMADŁO MASZYNOWE PRECYZYJNE KOMPAKTOWE UCHWYT TULEJKOWY Z MOCOWANIEM RĘCZNYM NA PODSTAWIE...

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Jaw tightening attachment for 3-jaw lathe chucks Naprężacz do szczęk uchwytów tokarskich 3 szczękowych Jaw tightening attachment 1941 for wide range of reversible stepless jaws. It is used for tightening jaws mounted in the chuck for turning or grinding of clamping surfaces of lathe chuck jaws, or for setting the required range for the for the clamping jaws. It’s entirely made of steel, which ensures longevity, rigidity, and wear resistance. Naprężacz 1941 o szerokim zakresie rozpiętości szczęk odwracalnych bezstopniowych. Służy do napinania szczęk w uchwycie przy toczeniu i szlifowaniu stopni...

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New Clamping Solutions-6

New clamping solutions Code No.

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New Clamping Solutions-7

Power chuck with quick jaw change system Uchwyt mechaniczny z systemem szybkiej wymiany szczęk QUICK JAW CHANGE SYSTEM SYSTEM SZYBKIEJ WYMIANY SZCZĘK

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Fast jaws replacement with a operating key, very low height design, jaws with angled serration*Szybka wymiana szcz^k za pomoc$ klucza, niski profil korpusu, szcz^ki z zaz^bieniem skosnym* Type / Typ M (max. Drawbar stroke) / (max. skok tulei) O P R S (Serration pitch) / (podziatka z^bow) a (max. Jaw stroke) / (max. skok szcz^ki) Jaws type / Typ szcz^k Max. pulling force / Max. sita ci$gn$ca Max. clamping force / Max. site mocowania Max. speed / Max. pr^dkosc Moment of inertia / Moment bezwtadnosci Weight without top jaws / Masa bez szcz^k

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Jaws matching the chucks: Szcz^ki pasuj$ce do uchwytu: SZCZ^KI GORNE TWARDE

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New Clamping Solutions-10

2305 RHU Fast jaws replacement with a operating key, very low height design, jaws with square serration*Szybka wymiana szcz^k za pomoc$ klucza, niski profil korpusu, szcz^ki z zaz^bieniem prostym* Type / Typ M (max. Drawbar stroke) / (max. skok tulei) O P R S (Serration pitch) / (podziatka z^bow) a (max. Jaw stroke) / (max. skok szcz^ki) Jaws type / Typ szcz^k Max. pulling force / Max. sita ci$gn$ca Max. clamping force / Max. site mocowania Max. speed / Max. pr^dkosc Moment of inertia / Moment bezwtadnosci Weight without top jaws / Masa bez szcz^k

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Jaws matching the chucks: Szcz^ki pasuj$ce do uchwytu: SZCZ^KI GORNE TWARDE Power chucks are delivered with a set of master jaws. Uchwyty dostarczane s$ wraz z kompletem szcz^k podstawowych. HARD MASTER JAWS SZCZfKI PODSTAWOWE Jaws type Chuck Size

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New Clamping Solutions-12

New clamping solutions Features: Właściwości: Quick jaw change system / quick jaw adjustment with operating key System szybkiej wymiany szczęk / szybkiego ustawienia szczęk za pomocą klucza Replace jaws in less than one minute! Wymiana szczęk w mniej niż minutę! *Serration type *Typ zazębienia Jaws with square serration (Reishauer) Szczęki z zazębieniem prostym (Reishauer) Jaws with angled serration (Forkardt) Szczęki z zazębieniem skośnym (Forkardt)

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New Clamping Solutions-13

Power chuck for Rubber Flex GT clamping heads Uchwyt mechaniczny do głowic mocujących Rubber Flex GT The 2906 power chucks for Rubber Flex GT clamping heads are designed for mounting shafts and rods of various diameter range. Especially useful for machining soft and easily deforming materials. The chucks ensure safe and secure clamping and quick change of clamping heads with a head changing gun. Uchwyty mechaniczne 2906 z głowicami mocującymi typu Rubber Flex GT przeznaczone są do mocowania elementów wykonywanych z wałków oraz prętów o różnych przekrojach. Mają szczególne zastosowanie przy obróbce...

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New clamping solutions Code No. • high rotational speed • minimal deformation of the workpiece • high clamping force • body and cone sleeve made of wear-resistant material • high clamping precision Cechy charakterystyczne: • mala szerokosc uchwytu • praca przy duzych prpdkosciach obrot. • minimalne odksztalcanie obrabianych przedmiotow • maly moment bezwladnosci • wysokie sily zaciskania • korpus i tuleja stozkowa sq wykonane z materialu odpornego na zuzycie • wysoka precyzja pracy Podczas mocowania obrabiany detal pozostaje w ustalonej pozycji pozwalaj$c na precyzyjne pofozenie w osi Z. W celu...

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New Clamping Solutions-16

Quick-fix Zero Point clamping system: • Base plates for vises • Base plates for chucks System szybkiego mocowania Zero Point: • Imadto 5 osiowe samocentrujgce • Podstawy do mocowania imadet • Podstawy do mocowania uchwytow

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New Clamping Solutions-17

SELF-CENTERING PRECISION VISE 6650 ZERO POINT MOUNTING BASES DISTANCE PLATES BASE PLATES FOR CHUCKS CUSTOM TOMBSTONES PRECYZYJNE IMADŁO SAMOCENTRUJĄCE 6650 PODSTAWY DO IMADEŁ ZERO POINT PODSTAWY DYSTANSOWE PODSTAWY DO MOCOWNIA UCHWYTÓW KOLUMNY NA SPECJALNE ZAMÓWIENIE

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New Clamping Solutions-18

New clamping solutions Features: • Compact and symmetrical design makes this vise ideal for 5-axis machining centers. • Features serrated jaws, using which reduces the area needed for holding the workpiece to only 3 mm. That ensures better access to the workpiece from multiple angles and enables more complex machining operations. The advantage is reducing the machining cycle time, as well as the number of required machining operations and frequency of the tool exchanges. • The vise can be mounted on quick-fix bases type 6589. The vise is compatible with quick-fix bases available on the market...

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New Clamping Solutions-19

ACCESSORIES / AKCESORIA

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PATENTED Zero Point mounting base series 6589 Podstawa Zero Point z serii 6589 * Standard location of mounting pins, custom setups available on request. * Rozstawienie standardowe, mozliwe wykonanie innego rozstawienia. ** The"BL" type baseplates are made without mounting holes. ** Podstawy w wersji BL s^ produkowane bez otworow przyt^czeniowych. Machinable area for mounting holes or sockets for clamps -j\\\Q made on customer's request. Obszar w ktorym na zyczenie klienta, mozna wykonac otwory przyt^czeniowe lub obnizenia na tapy. • High fixing repeatability, mounting holes made in ±0,005 mm...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.